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现代矿业 ›› 2025, Vol. 41 ›› Issue (06): 237-243.

• 实用技术 • 上一篇    下一篇

陕西某硫化铅锌矿选矿工艺流程优化生产实践

赵彦杰1 王 洋1 吴文堂1 卫亚儒2 秦 靖3   

  1. 1. 陕西西北有色铅锌集团有限公司;2. 西北有色地质矿业集团有限公司; 3. 陕西黄金集团西安秦金有限责任公司
  • 出版日期:2025-06-25 发布日期:2025-08-06

Optimization Production Practice of Mineral Processing Process for a Lead-Zinc Sulfide Mine in Shaanxi Province

  1. 1. Shaanxi Northwest Nonferrous Lead and Zinc Group Limited;2. Northwest Nonferrous Geological and Mining Group Co.,Ltd.;3. Xi'an Qinjin Limited Liability Company,Shaanxi Gold Group
  • Online:2025-06-25 Published:2025-08-06

摘要: 陕西东塘子铅锌矿为了提高产能,改善选矿指标,降低选矿成本,对破碎、球磨、浮选、 脱水等全工艺流程及技术参数进行了优化。破碎作业通过增加预先筛分及将振动筛筛网改为不锈 钢丝材质,将破碎产品粒度由21 mm降低到14 mm,破碎比由16.67提高到25。球磨作业探索出最佳 钢球充填率为 42.39%,钢耗为 0.58 kg/t,并制定出最优钢球补加制度,球磨机处理能力由 1 000 t/d提 高至 1 100 t/d。浮选作业应用电位调控浮选技术对工艺流程进行了改造,应用 MB捕收剂、Z-1抑制 剂及BK204起泡剂等高效选矿药剂并优化选矿药剂制度后,在生产能力保持不变的前提下改为单系 列运行,铅锌银的金属回收率分别提高了2.55,2.04,5.31个百分点,选矿成本大幅度下降。脱水作业 应用陶瓷过滤机后,生产效率和自动化程度提高,铅锌精矿滤饼水分分别下降至12%及9%。该矿通 过对选矿工艺流程及技术参数优化,使生产产能提高 10%,金属回收率提高增效 638.51万元/a,节约 生产成本677.34万元/a,合计产生经济效益1 315.85万元/a,经济效益可观。

关键词: 预先筛分, 振动筛筛网, 钢球充填率, 钢耗, 钢球添加制度, 电位调控浮选技术, 选矿药剂制度, 陶瓷过滤机

Abstract: In order to improve the production capacity,improve the beneficiation index,and reduce the beneficiation cost,the whole process of crushing,ball milling,flotation,dewatering and the technical parameters of the Shaanxi Dongtangzi Lead-Zinc Mine have been optimized. The crushing operation was modified by increasing the pre-screening and changing the vibrating screen mesh to stainless steel wire, which reduced the particle size of the crushing from 21 mm to 14 mm and increased the crushing ratio from 16.67 to 25. The ball milling operation explored the optimal steel ball filling rate of 42.39%,the steel con⁃ sumption of 0.58 kg/t and formulated the optimal steel ball addition system,the processing capacity of the ball mill has been increased from 1 000 t/d to 1 100 t/d. The flotation process was modified by applying the potential control flotation technology. After applying the MB collector,Z-1 flotation agent and BK20 as frother and optimizing the flotation reagent system,the process was changed to single series operation under the condition of keeping the production capacity unchanged,and the metal recovery rates of lead,zinc and silver were increased by 2.55,2.04 and 5.31 percentage points,respectively. The cost of mineral processing has significantly decreased. After the application of ceramic filter machine in dehydration operations,the production efficiency and automation level have been improved,and the moisture content of the lead and zinc concentrate filter cake has decreased to 12% and 9%,respectively. The mine has increased its produc⁃ tion capacity by 10% and the metal recovery rate by 6.385 1 million yuan per year through the optimization of mineral processing process and technical parameters,saving 6.773 4 million yuan per year in production costs,and generating a total economic benefit of 13.158 5 million yuan per year,which is considerable.

Key words: pre-sifting, vibrating screen sieve, steel ball filling rate, steel consumption, steel ball addi? tion system, potential control flotation technology, flotation reagent system, ceramic filter machine