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现代矿业 ›› 2022, Vol. 38 ›› Issue (09): 151-.

• 矿物加工工程 • 上一篇    下一篇

半自磨流程在中关铁矿的应用与优化

谢安铭 张义坤 李彦科 王征   

  1. 河北钢铁集团沙河中关铁矿有限公司
  • 出版日期:2022-09-26 发布日期:2023-06-01

Application and Optimization of Semi-autogenous Grinding Process in Zhongguan Iron Mine

XIE Anming ZHANG Yikun LI Yanke WANG Zheng   

  1. Shahe Zhongguan Iron Mine Co.,Ltd.,Hebei Iron and Steel Group
  • Online:2022-09-26 Published:2023-06-01

摘要: 中关铁矿选厂为了解决自磨机台时处理量严重不足的问题,通过增加钢球将自磨工 艺转化为半自磨工艺,以提高磨矿效果。同时,通过将自磨机排矿端的圆筒筛改为自返筛,增大筛 孔尺寸,提高顽石排除能力及球磨机效率,解决吐顽石问题;增加除铁器,消除大块铁器对流程的 影响;调整球磨机钢球配比,提升磨矿效率;优化自磨机衬板材质和结构,提高使用寿命及作业率。 通过一系列的优化调整,磨机处理能力超过设计值,能耗及回收率等达到了行业领先水平;形成的 SABC-B 流程具有流程改造量小、费用低、效果好等特点,可为因矿石性质变化需要流程优化的矿 山提供经验参考。

关键词: 半自磨, 选矿, 顽石处理

Abstract: In order to solve the problem of serious shortage of processing capacity of self-grinding machine in Zhongguan Iron Ore Dressing Plant,the self-grinding process is transformed into semi-selfgrinding process by adding steel balls to improve the grinding effect. At the same time,by changing the cy⁃ lindrical sieve at the discharge end of the self-grinding mill into a self-return sieve,the size of the sieve hole is increased,the ability to remove the refractory stone and the efficiency of the ball mill are improved, and the problem of discharging refractory stone is solved. Increase the iron remover to eliminate the influ⁃ ence of large iron on the process;adjust the ball mill steel ball ratio to improve the grinding efficiency;opti⁃ mize the material and structure of the self-grinding mill liner to improve the service life and operation rate. Through a series of optimization and adjustment,mill processing capacity exceeds the design value,energy consumption and recovery rate reached the industry leading level;the formed SABC-B process has the characteristics of small process modification,low cost and good effect,which can provide experience refer⁃ ence for mines that need process optimization due to changes in ore properties.

Key words: semi-autogenous grinding, beneficiation, stubborn stone treatment