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Modern Mining ›› 2025, Vol. 41 ›› Issue (09): 154-157,161.

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Grinding Process Optimization and Production Practice of a Mineral Processing and Smelting Plant

  

  1. Jiangxi Sanhe Gold Industry Co.,Ltd.
  • Online:2025-09-25 Published:2025-11-04

Abstract: In order to effectively improve the production efficiency of grinding operation in a mineral processing and smelting plant,ensure the product fineness to meet the standard and significantly reduce the production cost,the problems of the original two-stage grinding process such as high grinding cost,only 1.2 t/ h machine-hour processing capacity and substandard product fineness(- 0.045 mm accounted for only 83%)are studied.Through comprehensive process technology analysis,the feasibility of the new process of one-stage grinding+classifier pre-classification is demonstrated in depth. The optimal operating parameters are determined by a large number of experiments and successfully applied to the production site.The produc⁃ tion practice shows that the processing capacity of grinding machine-hour is increased to 1.5 t/h,and the production efficiency is improved. The fineness compliance rate of the product is increased to more than 90%,the grinding index is guaranteed,the comprehensive benefit is increased by 1.102 5 million yuan,the cost per ton of ore is reduced by 12.47 yuan,and the annual cost is saved by 0.249 4 million yuan.The one�stage grinding + classifier pre-classification process has high applicability and superiority,solves the prob⁃ lems existing in the original process,and has significant economic benefits. It has reference value for other similar concentrators.

Key words: two-stage grinding, one-stage grinding, grinding operation, grinding fineness, process optimization, production transformation