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现代矿业 ›› 2026, Vol. 42 ›› Issue (09): 206-211.

• 材料·装备 • 上一篇    

基于双目视觉的浮选机矿浆相气泡特性检测仪的设计与应用

刘华春1 苏 勇2,3 李 强2,3 赵玉华2,3   

  1. 1. 紫金矿业集团股份有限公司;2. 北矿机电科技有限责任公司;3. 矿冶科技集团有限公司
  • 出版日期:2026-09-25 发布日期:2026-10-13

Design and Application of Flotation Machine Slurry Phase Bubble Characteristic Detector Based on Binocular Vision

  1. 1. Zijin Mining Group Co.,Ltd.;2. BGRIMM Machinery & Automation Technology Co.,Ltd.; 3. BGRIMM Technology Group
  • Online:2026-09-25 Published:2026-10-13

摘要: 浮选过程中,传统单目二维视觉检测忽略气泡深度运动分量,存在测速失真、复杂矿浆 工况适配性差、黏连气泡分割精度低等问题。为实现矿浆相原生气泡全维度参数定量检测,研发出 一款基于双目视觉的浮选机矿浆相气泡三维特性检测仪。通过定制适配矿浆恶劣工况的大景深微 距双目高速成像硬件系统,构建NLM非局部均值去噪+CLAHE对比度增强联合图像预处理流程;采 用YOLO11m-seg轻量化实例分割模型,实现密集黏连气泡像素级识别;融合BoT-SORT多目标跨帧 追踪与掩膜约束SIFT双目立体匹配算法,建立气泡三维定位与速度矢量求解模型,并结合浮选多相 流流体力学解析工况调控规律。结果表明,融合算法气泡分割准确率达95.7%,误检率仅2.9%,较传 统分水岭、Canny算法精度显著提升;双目三维测速平均相对误差降至 12.7%,相较单目光流法测速 精度显著提升;工业试验表明,叶轮转速为气泡运动主导调控参数,充气量仅起辅助微调作用。浮选 有效气泡直径集中在 3~8 mm,直径 <3 mm 小气泡圆形度均值 0.85,直径 >12mm 大气泡圆形度降至 0.67,气泡尺寸、形态与分选指标强相关。该检测仪可完整输出气泡三维速度矢量、粒径分布、圆形度 等全维度动静态参数,为浮选动力学机理研究、工艺参数精细化调优及浮选智能控制系统开发提供 可靠三维数据支撑。

关键词: 双目视觉, 浮选机, 气泡特性检测, 三维速度测量, YOLO11实例分割, BoT-SORT, 运动追踪

Abstract: In the flotation process,the traditional monocular two-dimensional visual detection ignores the bubble depth motion component,which has the problems of velocity measurement distortion,poor adapt⁃ ability of complex pulp conditions,and low segmentation accuracy of adhesive bubbles. In order to realize the quantitative detection of full-dimensional parameters of primary bubbles in pulp phase,a three-dimen⁃ sional characteristic detector of pulp phase bubbles in flotation machine based on binocular vision was devel⁃ oped. By customizing the large depth of field binocular high-speed imaging hardware system adapted to the harsh working conditions of the slurry,the joint image preprocessing process of NLM non-local mean de⁃ noising + CLAHE contrast enhancement was constructed. The YOLO11m-seg lightweight instance segmen⁃ tation model was used to realize the pixel-level recognition of dense adhesion bubbles. Combining BoT�SORT multi-target cross-frame tracking and mask-constrained SIFT binocular stereo matching algorithm,a three-dimensional positioning and velocity vector solving model of bubbles was established,and the regula⁃tion law of working conditions was analyzed in combination with flotation multiphase flow hydrodynamics. The results show that the bubble segmentation accuracy of the fusion algorithm is 95.7%,and the false de⁃ tection rate is only 2.9%,which is much higher than that of the traditional watershed and Canny algorithm. The average relative error of binocular three-dimensional velocity measurement is 12.7%,which is much higher than that of monocular optical flow method. The industrial test shows that the impeller speed is the dominant control parameter of bubble motion,and the aeration amount only plays an auxiliary fine-tuning role. The effective bubble diameter of flotation is concentrated in 3~8 mm,and the roundness of large bub⁃ bles with a diameter of 12 mm is reduced to 0.67. The bubble size and shape are strongly related to the sepa⁃ ration index. The detector can completely output full-dimensional dynamic and static parameters such as three-dimensional velocity vector,particle size distribution and roundness of bubbles,and provide reliable three-dimensional data support for flotation kinetic mechanism research,fine adjustment of process parame⁃ ters and development of flotation intelligent control system.

Key words: binocular vision, flotation machine, bubble characteristic detection, three-dimensional ve? locity measurement, YOLO11 instance segmentation, BoT-SORT motion tracking