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现代矿业 ›› 2026, Vol. 42 ›› Issue (09): 200-205.

• 材料·装备 • 上一篇    

冶金矿山超大型浮选机核心部件防反吸矿装置及控制技术研究

周金华   

  1. 太原钢铁(集团)公司岚县矿业有限公司
  • 出版日期:2026-09-25 发布日期:2026-10-13

Research on Anti-backdraft Ore Device and Control Technology of Core Components of Super Large Flotation Machine in Metallurgical Mine

ZHOU Jinhua   

  1. Lanxian Mining Co.,Ltd.,TISCO
  • Online:2026-09-25 Published:2026-10-13

摘要: 为了提升太钢岚县矿业有限公司袁家村铁矿反浮选系统长周期稳定运行能力,针对 160 m3 道尔超大型充气式浮选机在供风中断或风压不足时因中空轴负压效应导致矿浆反吸入轴承 室,进而引发轴承烧损、设备作业率低下及金属回收率不达标等难题,进行了机械隔离与智能联锁协 同作用的防反吸矿综合控制技术研究。研究结果表明:通过在浮选机中空轴内部加装风压驱动型橡 胶逆止阀,实现了矿浆反流的物理即时隔离,并基于西门子PLC构建了风量智能联锁控制系统,实现 了设备全启停及运行过程的风压自诊断与联锁保护;工业应用后,矿浆反吸引发的设备故障彻底消 除,浮选机作业率由78.8%提升至95.0%以上,备件消耗总量显著下降,赤铁矿金属回收率由74.70% 提升至80.0%,尾矿品位降低至19.5%以下,该技术为超大型浮选机在微细粒赤磁混合难选矿阴离子 反浮选工艺中的稳定运行提供了关键技术支撑,具有广泛的推广应用价值。

关键词: 超大型浮选机, 防反吸矿, 中空轴, 逆止阀, PLC联锁, 轴承保护

Abstract: In order to improve the long-term stable operation ability of the reverse flotation system in Yuanjiacun Iron Mine of Lanxian Mining Co.,Ltd.,Taiyuan Iron and Steel (Group),in view of the 160 m3 Dorr ultra-large inflatable flotation machine,when the air supply is interrupted or the air pressure is insuf⁃ ficient,the negative pressure effect of the hollow shaft causes the slurry to be counter-suctioned into the bearing chamber,which in turn causes problems such as bearing burning loss,low equipment operation rate and substandard metal recovery rate,the comprehensive control technology of anti-backdraft ore with the synergistic effect of mechanical isolation and intelligent interlocking is studied. The research results show that the physical real-time isolation of pulp reverse flow is realized by adding air pressure driven rub⁃ ber check valve inside the hollow shaft of flotation machine,and the intelligent interlocking control system of air volume is constructed based on Siemens PLC,which realizes the self-diagnosis of air pressure and in⁃ terlocking protection during the full start-stop and operation of the equipment.After the industrial applica⁃ tion,the equipment failure caused by slurry reverse attraction is completely eliminated,the operation rate of flotation machine is increased from 78.8% to more than 95.0%,the total consumption of spare parts is significantly reduced,the recovery rate of hematite metal is increased from 74.70% to more than 80.0%, and the grade of tailings is reduced to less than 19.5%.This technology provides a key technical support for the stable operation of the ultra-large flotation machine in the micro-fine hematite magnetite mixed refrac⁃ tory anionic reverse flotation process,and has a wide range of application value.

Key words: ultra-large flotation machine, anti-backdraft ore, hollow shaft, check valve, PLC inter? lock, bearing protection