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现代矿业 ›› 2026, Vol. 42 ›› Issue (07): 18-22.

• 低品位矿选矿专栏 • 上一篇    下一篇

辽宁某贫磁铁矿选矿工艺优化试验

尹 鹏1 袁 力2   

  1. 1. 鞍钢矿业爆破有限公司;2. 池州学院机电工程学院
  • 出版日期:2026-07-25 发布日期:2026-08-03

Beneficiation Process Optimization Test of a Lean Magnetite Ore in Liaoning

  1. 1. Ansteel Mining Blasting Co.,Ltd.;2. College of Mechanical and Electrical Engineering, Chizhou University
  • Online:2026-07-25 Published:2026-08-03

摘要: 为了有效开发利用日益贫化的磁铁矿资源,并应对传统选矿工艺能耗及成本高的问 题,以本溪某典型贫磁铁矿石为研究对象,开展了大块干式预选—高压辊磨粉碎—湿式粗粒预选工 艺优化试验。试验系统考察了干式预选磁场强度、高压辊磨闭路筛分粒度及湿式预选磁场强度3个 核心工艺参数对分选指标的影响。研究结果表明:采用 CTDG 0604型干式磁选机在 437.69 kA/m 的 磁场强度下进行干式预选抛尾,干抛精矿经 GM100/30型高压辊磨机在 3 mm 闭路条件下进行粉碎, 高压辊磨产品再由 CTB 0403 型湿式磁选机在 238.74 kA/m 的磁场强度下进行二次预选,在此最佳 工艺条件下,原矿在进入最终磨矿前可实现 65.45% 的总抛尾率,其中干抛率为 23.51%,湿抛率为 41.94%,入磨物料铁品位由 16.48% 显著提升至 44.87%,同时保证了高达 93.97% 的铁回收率,该研 究构建的节能工艺流程实现了对脉石矿物的“能抛早抛”,可为同类型低品位磁铁矿的高效、绿色 开发提供技术路径与工程参考。

关键词: 贫磁铁矿, 干式预选, 高压辊磨机, 湿式磁选, 抛尾

Abstract: In order to effectively develop and utilize the increasingly depleted magnetite resources and deal with the problems of high energy consumption and high cost of traditional beneficiation process,a typical lean magnetite ore in Benxi is taken as the research object,and the process optimization test of large dry preconcentration-high pressure roller mill crushing-wet coarse preconcentration is carried out. The effects of three core process parameters of dry pre-separation magnetic field intensity,high pressure roller mill closed-circuit screening particle size and wet pre-separation magnetic field intensity on the sep⁃ aration index are investigated systematically.The results show that the CTDG 0604 dry magnetic separator is used for dry preconcentration and tailing discarding under the magnetic field strength of 437.69 kA/m. The dry-discarded concentrate is crushed by GM100/30 high-pressure roller mill under the condition of 3 mm closed circuit. The high-pressure roller mill product is then subjected to secondary preconcentration by CTB 0403 wet magnetic separator under the magnetic field strength of 238.74 kA/m.Under this optimal process flow,the total tailing discarding rate of 65.45% can be achieved before the ore enters the final grinding,of which the dry discarding rate is 23.51% and the wet discarding rate is 41.94%. The iron grade of the grinding material is significantly increased from 16.48% to 44.87%,and the iron recovery rate is as high as 93.97%.The energy-saving process flow constructed in this study realizes the“throwing waste as early as possible”of gangue minerals,which can provide technical path and engineering reference for the efficient and green development of low-grade magnetite of the same type.

Key words: lean magnetite, dry preconcentration, high pressure roller mill, wet magnetic separation, tailings discarding