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现代矿业 ›› 2026, Vol. 42 ›› Issue (06): 228-231.

• 实用技术 • 上一篇    下一篇

基于高压隔膜压滤机的细煤泥脱水工艺优化研究

陈 波   

  1. 淮南煤矿勘察设计院有限责任公司
  • 出版日期:2026-06-25 发布日期:2026-07-27

Process Optimization Study on the Dewatering of Fine Coal Slurry Based on High-Pressure Diaphragm Filter Press

  1. Huainan Coal Mine Survey and Design Institute Co.,Ltd.
  • Online:2026-06-25 Published:2026-07-27

摘要: 为提高细煤泥脱水率,基于高压隔膜压滤机的应用,开展细煤泥脱水工艺优化方法 的设计。结合高压隔膜压滤机的作业特性,对进料浓度、升压曲线、隔膜压榨压力及压榨时间等关 键操作参数进行优化;针对脱水后卸料形成的板结块状滤饼,设计集机械破碎、打散与初步均化功 能于一体的预处理工艺,通过合理选择并优化破碎设备、工作参数及输送方式,将大块滤饼转化为 粒度基本均匀的松散湿颗粒物料;构建“压滤—破碎”协同脱水工艺体系,通过工序衔接优化、余热 利用和参数匹配实现深度脱水目标。实践结果表明,设计方案应用后,滤饼含水率降至 18% 以下, 而优化工艺应用前,滤饼含水率 >22%,说明优化工艺的应用可以达到较好的效果。

关键词: 高压隔膜压滤机, 工艺优化, 脱水, 细煤泥

Abstract: To enhance the dewatering rate of fine coal slurry,based on the application of the high�pressure diaphragm filter press,the design of an optimization method for the fine coal slurry dewatering process was carried out. Key operational parameters such as feed concentration,pressure ramp curve,dia⁃ phragm pressing pressure,and pressing duration based on the operational characteristics of high-pressure diaphragm filter presses were optimized. For the compacted cake-like filter cake formed after dewatering, a pre-treatment process integrating mechanical crushing,disintegration,and preliminary homogenization was designed. By reasonably selecting and optimizing the crushing equipment,working parameters,and conveying methods,the large filter cakes were transformed into loose and wet granular materials with basi⁃ cally uniform particle size. A "pressure filtration-crushing" collaborative dewatering process system was constructed. Through process connection optimization,waste heat utilization,and parameter matching, the deep dewatering goal was achieved. The practical results show that after the application of the design scheme,the moisture content of the filter cake is reduced to below 18%,while before the application of the optimized process,the moisture content of the filter cake was more than 22%. This indicates that the application of the optimized process can achieve good results.

Key words: high-pressure diaphragm filter press, process optimization, dewatering, fine coal slime