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现代矿业 ›› 2026, Vol. 42 ›› Issue (04): 222-227,233.

• 实用技术 • 上一篇    下一篇

基于多源数据融合与智能控制的磨矿专家系统研究与应用

王 征1,2 任学勤1,2 杨 洋1,2 胡亚雄1,2 张 翔1,2 杨永磊1,2   

  1. 1 .河北钢铁集团沙河中关铁矿有限公司;2.河北省复杂铁矿低碳智能高效开采技术创新中心
  • 出版日期:2026-04-25 发布日期:2026-05-27

Research and Application of Grinding Expert System Based on Multi-Source Data Fusion and Intelligent Control

WANG Zheng1,2 REN Xueqin1,2 YANG Yang1,2 HU Yaxiong1,2 ZHANG Xiang1,2 YANG Yonglei1,2   

  1. 1 .Shahe Zhongguan Iron Mine Co.,Ltd.,Hebei Iron and Steel Group;2.Hebei Province Complex Iron Mine Low Carbon Intelligent and Efficient Mining Technology Innovation Center
  • Online:2026-04-25 Published:2026-05-27

摘要: 针对传统磨矿过程依赖人工经验、控制滞后、稳定性差等问题,以中关铁矿磨矿系统 为研究对象,在深入分析其给矿不均、负荷波动及关键参数检测缺失等工艺现状的基础上,结合专 家系统在知识表示、推理机制与自学习方面的核心理论,提出了一套集“感知—决策—执行”于一 体的磨矿专家系统技术框架。该方案通过引入矿石AI 堵料分析仪、磨音频谱分析仪、Na-22 浓度 计、测径式粒度仪等先进检测装备,构建多源高精度的过程参数感知体系;同步完成基础自动化系 统升级,实现设备一键启停、自动倒料等功能,为智能控制提供可靠支撑;并针对半自磨机负荷与 浓度、旋流器分级效率等关键参数,建立了多变量协调控制模型及针对性控制策略,设计了从数据 采集、模型构建、离线测试到在线投用的分阶段实施路径。项目预期在稳定生产流程、优化工艺指 标、降低能耗与人工成本等方面取得显著成效,兼具良好的经济效益与管理效益。该研究对于推 动传统矿业向智能化、数字化转型升级具有重要的示范意义和推广价值。

关键词: 专家系统, 磨矿过程, 智能控制, 多源数据融合, 过程优化

Abstract: Addressing issues such as reliance on manual experience,control lag,and poor stability in traditional grinding processes,this study focuses on the grinding system of Zhongguan Iron Mine.Based on an in-depth analysis of the current process conditions,including uneven ore feeding,load fluctua⁃ tions,and the lack of key parameter measurements,a technical framework for a grinding expert system in ⁃ tegrating "perception-decision-execution"is proposed,leveraging the core theories of expert systems in knowledge representation,reasoning mechanisms,and self-learning.The solution establishes a multi source,high-precision process parameter perception system by introducing advanced detection equipment such as ore AI blockage analyzers,grinding sound spectrum analyzers,Na-22 concentration meters,and laser-based particle size analyzers.Simultaneously,the basic automation system is upgraded to achieve functions such as one-click start-stop and automatic material diversion,providing reliable support for in ⁃ telligent control.For critical processes such as semi-autogenous mill load and concentration,as well as cy⁃ clone classification efficiency,a multi-variable coordinated control model and targeted control strategies are developed.A phased implementation roadmap is designed,encompassing data collection,model con⁃ struction,offline testing,and online deployment.The project is expected to achieve significant results in stabilizing production processes,optimizing process indicators,and reducing energy consumption and la⁃ bor costs,while delivering considerable economic and management benefits.This research holds exempla⁃ry significance and promotional value for advancing the transformation and upgrading of traditional mining industries toward intelligence and digitalization.

Key words: expert system, grinding process, intelligent control, multi-source data fusion, process opti? mization