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现代矿业 ›› 2026, Vol. 42 ›› Issue (04): 218-221.

• 实用技术 • 上一篇    下一篇

基于衬板优化的磨机增效降耗关键技术研究

李志峰1,2 博玉亮1,2 任建辉1,2 张义坤1,2 刘 聪1,2 徐若曦1,2 李文艺1,2   

  1. 1 .河北钢铁集团沙河中关铁矿有限公司;2.河北省复杂铁矿低碳智能高效开采技术创新中心
  • 出版日期:2026-04-25 发布日期:2026-05-27

Research on Key Technologies for Efficiency Improvement and Consumption Reduction of Mill Based on Liners Optimization

  1. 1 .Shahe Zhongguan Iron Mine Co.,Ltd.,Hebei Iron and Steel Group;2.Hebei Province Complex Iron Mine Low Carbon Intelligent High Efficiency Mining Technology Innovation Center
  • Online:2026-04-25 Published:2026-05-27

摘要: 针对磨机衬板在材质性能、结构适配、安装工艺及寿命管理等方面存在的问题,从材 质升级、结构优化及参数协同调控等方面开展系统性优化。通过采用高铬合金钢、金属陶瓷复合 材料及表面强化技术,可以使衬板使用寿命延长30%~50%;对比分析了波纹型、阶梯型与分段式衬 板的结构特性,实际应用中应合理选择与搭配衬板结构形式,提升磨矿效率。建立衬板参数与磨 机运行状态的协同调控机制,合理设定磨矿参数,推动磨矿工艺智能化、高效化,提升系统综合能 效。结合西北某选矿厂工业实践表明,通过科学改进衬板材质和结构,配套优化运行参数,磨矿效 率显著提升。最后明确了制造过程热处理控制、安装精度保障与动态更换管理等关键技术要点, 为磨矿设备实现高效、低耗、稳定运行提供了参考。

关键词: 磨机衬板选矿效率, 高耐磨材料, 结构优化

Abstract: Aiming at the problems in the material performance,structural adaptation,installation process,and lifespan management of mill liners,systematic optimization is carried out in terms of material upgrades,structural optimization,and coordinated parameter regulation.By employing high-chromium al⁃ loy steel,metal-ceramic composite materials,and surface strengthening techniques,the service life of lin⁃ ers can be extended by 30%~50%.The structural characteristics of wave-patterned,step-type,and seg⁃ mented liners are compared and analyzed.In practical applications,liner structural forms should be rea⁃ sonably selected and matched to improve grinding efficiency.A coordinated regulation mechanism between liner parameters and mill operating conditions is established,grinding parameters are reasonably set,and the grinding process is promoted toward intelligentization and high efficiency,thereby enhancing the over⁃ all system energy efficiency.Combined with industrial practice at a mineral processing plant in northwest China,it is shown that through scientifically improving liner materials and structures,along with optimiz⁃ ing operational parameters,grinding efficiency is significantly improved.Finally,key technical points such as heat treatment control during manufacturing,installation accuracy assurance,and dynamic re⁃ placement management are clarified,providing a reference for grinding equipment to achieve efficient, low-consumption and stable operation.

Key words: mill liner plate, beneficiation efficiency, high wear-resistant material, structural optimi? zation