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现代矿业 ›› 2026, Vol. 42 ›› Issue (02): 118-122.

• 矿物加工工程 • 上一篇    下一篇

国外某铁矿石高压辊磨—预选抛尾试验研究

李保健   

  1. 安徽马钢张庄矿业有限责任公司
  • 出版日期:2026-02-25 发布日期:2026-03-17

Experimental Study on High-Pressure Grinding Roller-Pre-concentration Tailings Rejection of an Iron Ore Abroad

  1. Anhui Masteel Zhangzhuang Mining Co.,Ltd.
  • Online:2026-02-25 Published:2026-03-17

摘要: 针对国外某铁矿矿石硬度大、原矿品位低的特点,开展了高压辊磨—预选抛尾联合 工艺试验。通过系统的开路与闭路试验,重点探讨了高压辊磨工作压力、转速、给料含水率对破碎 效果及能耗的影响,并对闭路筛下-3 mm 产品进行了湿式与干式预选抛尾对比试验。结果表明:在 工作压力 9.0 MPa、转速 20 r/min、给料含水率小于 8% 的条件下,高压辊磨机运行稳定,产品粒度适 宜;闭路筛分作业循环负荷为 73.70%,筛下产品中-0.075 mm 含量达 17.79%。-3 mm 辊磨闭路筛分 产品在磁感应强度 0.2 T、线速度 0.78 m/ s 时湿式磁选预选,精矿 TFe 品位达 46.01%,回收率 80.85%,抛尾效果优于干式磁选。研究结果为同类矿山采用高压辊磨—预选抛尾联合工艺提供了 理论依据与技术参考,有助于提升选矿效率和经济效益。

关键词: 高压辊磨, 筛分, 湿式预选, 抛尾

Abstract: In response to the characteristics of high ore hardness and low raw ore grade of a foreign iron ore,experimental studies were conducted on the combined process of high-pressure grinding roller (HPGR)- pre-concentration tailings rejection. Through systematic open-circuit and closed-circuit tests, the effects of HPGR working pressure,rotation speed,and feed moisture content on crushing performance and energy consumption were investigated. Comparative tests on wet and dry pre-concentration tailings re⁃ jection were carried out for the -3 mm product from closed-circuit screening. The results showed that un⁃ der the conditions of a working pressure of 9.0 MPa,a rotation speed of 20 r/min,and a feed moisture con⁃ tent below 8%,the HPGR operated stably with a suitable product size. The circulating load of the closed�circuit screening operation was 73.70%,and the content of -0.075 mm material in the screen undersize reached 17.79%. For the -3 mm product from closed-circuit screening,by wet magnetic separation pre�concentrationat with a magnetic induction intensity of 0.2 T and a linear speed of 0.78 m/s a concentrate TFe grade of 46.01% and a recovery rate of 80.85%,demonstrating better tailings rejection performance compared to dry magnetic separation. The study results provide a theoretical basis and technical reference for similar mines adopting the combined HPGR-pre-concentration process,contributing to improved min⁃ eral processing efficiency and economic benefits.

Key words: high-pressure grinding roller(HPGR), screening, wet pre-concentration, tailings rejec? tion