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现代矿业 ›› 2026, Vol. 42 ›› Issue (01): 224-228.

• 材料·装备 • 上一篇    下一篇

陶瓷球与钢球介质在二段磨矿中的工业应用对比

邓秀兰 邹宗彬 张 浩 胡黄毛 方天然 陈 菲   

  1. 安徽马钢矿业资源集团南山矿业有限公司
  • 出版日期:2026-01-25 发布日期:2026-02-05

Industrial Application Comparison of Ceramic Ball and Steel Ball Medium in Two-stage Grinding

  1. Nanshan Mining Co.,Ltd.,Anhui Masteel Mining Resources Group
  • Online:2026-01-25 Published:2026-02-05

摘要: 和尚桥选厂为降低磨矿成本,对二段磨机进行了陶瓷球与钢球介质工业应用对比。在 给矿量分别为350 t/h和380 t/h的条件下,同时对2个系列进行平行取样考查,其中一系列二段磨机采 用钢球磨矿,二系列二段磨机采用钢球+陶瓷球混合磨矿。考查结果表明:在给矿量为350 t/h时,2个 系列二段磨矿分级各项指标接近;在给矿量为 380 t/h时,一系列二段磨矿分级各项工艺参数指标明 显优于二系列,说明在处理量较高时,钢球磨矿效果优于钢球+陶瓷球;由于二系列的处理量和精矿 品位均未受影响,节能降耗效果显著,最终将钢球+陶瓷球应用推广至一系列,2个系列二段磨机均采 用钢球+陶瓷球磨矿,预计每年可节约电耗成本约1 112 万元,节约球耗成本约200 万元。

关键词: 陶瓷球, 钢球, 磨矿,  , 节能

Abstract: In order to reduce the grinding cost,the industrial application of ceramic ball and steel ball medium in the two-stage mill of Heshangqiao concentrator is compared. Under the conditions of ore feeding amounts of 350 t/h and 380 t/h respectively,two series of parallel sampling tests are carried out at the same time. Among them,first series of two-stage mills are grinded by steel balls,and second series of two-stage mills are grinded by steel balls + ceramic balls.The results show that when the feed rate is 350 t/h,the indexes of the two series of two-stage grinding and classification are close. when the feed rate is 380 t/h,the process parameters of first series of two-stage grinding and classification are significantly better than those of the second series,indicating that the grinding effect of steel balls is better than that of steel balls + ceramic balls when the processing capacity is high.As the processing capacity and concen⁃ trate grade of the second series are not affected,the effect of energy saving and consumption reduction is remarkable. Finally,the application of steel ball + ceramic ball is extended to first series. The two series of two-stage mills are grinding with steel ball + ceramic ball. It is estimated that the annual power con⁃ sumption cost can be saved by about 11.12 million yuan and the ball consumption cost can be saved by about 2 million yuan.

Key words: ceramic ball, steel ball, grinding, energy saving