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现代矿业 ›› 2023, Vol. 39 ›› Issue (03): 146-148.

• 矿物加工工程 • 上一篇    下一篇

窄粒级难分离物料旋流分离试验及模拟

姜程阳 王磊 季安坤 初福栋   

  1. 威海市海王旋流器有限公司
  • 出版日期:2023-03-25 发布日期:2023-05-05

Experiment and Simulation of Swirl Separation Technology for Narrow-grained separated Difficultly Materials

JIANG Chengyang WANG Lei JI Ankun CHU Fudong   

  1. Weihai Haiwang Hydrocyclone Co.,Ltd.
  • Online:2023-03-25 Published:2023-05-05

摘要: 为了对现有旋流分级设备进行优化升级,提高对窄粒级难分离物料的分级效果,针对 传统旋流分级设备对于窄粒级物料的分级效率低下的问题,通过数值模拟试验手段,进行了旋流器 排口比、锥角、直径及锥体组合方式的研究。研究得到了窄粒级物料分级提高分级精度的关键是减 少中、细粒级进入沉砂中的概率,通过在合理范围内减小沉砂口口径、增加旋流器内径、增大旋流器 锥体角度、采用锥体配合平底的组合形式等可提高旋流器对窄粒级分级的效率。

关键词: 水力旋流器, 窄粒级分级, 分级效率, 计算流体力学

Abstract: In order to optimize and upgrade the existing cyclone classification equipment and improve the classification effect of narrow-grained separated difficultly materials,aiming at the problem of low classification efficiency of traditional cyclone classification equipment for narrow-grained materials,the swirler port ratio,cone angle,diameter and cone combination were studied by means of numerical simulation test. It is found that the key to improve the classification accuracy of narrow-grained materials is to reduce the probability of medium and fine-grained particles entering the sand. By reducing the diameter of the sand outlet within a reasonable range,increasing the inner diameter of the cyclone,increasing the angle of the cyclone cone,and adopting the combination of the cone and the flat bottom,the efficiency of the cyclone for narrow-grained classification can be improved.

Key words: hydrocyclone, narrow grading grading, classification efficiency, computational fluid dynamics