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现代矿业 ›› 2023, Vol. 39 ›› Issue (01): 137-.

• 矿物加工工程 • 上一篇    下一篇

基于响应面法的镍渣中硫酸镍硫化焙烧工艺参数优化

田家怡 彭祥玉 王雯雯 王宇斌 赵鑫 桂婉婷   

  1. 西安建筑科技大学资源工程学院
  • 出版日期:2023-01-25 发布日期:2023-05-12

Optimization of Process Parameters of Nickel Sulfate Sulfidation Roasting in Nickel Slag Based on Response Surface Method

TIAN Jiayi PENG Xiangyu WANG Wenwen WANG Yubin ZHAO Xin GUI Wanting   

  1. School of Resources Engineering,Xi'an University of Architecture and Technology
  • Online:2023-01-25 Published:2023-05-12

摘要: 为提高含镍废渣中硫酸镍的回收效率,以黄铁矿为硫化剂采用响应面法进行了硫酸 镍的硫化焙烧试验,并建立了焙烧温度等因素与硫酸镍的硫化焙烧效果之间的作用模型。结果表 明:焙烧温度与配料比对硫酸镍的硫化焙烧效果影响显著,焙烧时间与配料比的交互作用对硫酸 镍的硫化焙烧效果影响最显著;3 个因素对硫酸镍硫化焙烧产物中硫化镍含量影响的作用模型为 Y=-974.428 61+2.278 60X1+0.775 53X2+210.567 90X3-1.377 78×10-3X1X2-0.066 667X1X3+0.347 09X2X3- 1.422 86×10-3X12-3.393 02×10-3X22-59.982 36X32;利用该模型得到的硫化焙烧最佳工艺条件为焙烧 温度749.582 ℃、焙烧时间35.862 min、配料比1.0∶1.443,验证试验得到的硫化镍含量平均值 45.20%,与回归分析所得硫化镍含量的预测值误差仅为0.115%;该试验模型准确率较高,对硫酸 镍的硫化焙烧工艺的实际应用具有指导意义。

关键词: 硫酸镍, 硫化焙烧, 响应面法, 作用模型

Abstract: In order to improve the recovery efficiency of nickel sulfate from nickel-containing waste residue,the sulfidation roasting test of nickel sulfate was carried out by response surface method with pyrite as vulcanizing agent,and the interaction model between roasting temperature and sulfidation roasting effect of nickel sulfate was established. The results show that the roasting temperature and the ratio of raw materials have a significant effect on the roasting effect of nickel sulfate,and the interaction between roast⁃ ing time and the ratio of raw materials has the most significant effect on the roasting effect of nickel sul⁃ fate. The effect model of three factors on the content of nickel sulfide in nickel sulfate roasting product is  Y=-974.428 61+2.278 60X1+0.775 53X2+210.567 90X3-1.377 78×10-3X1X2-0.066 667X1X3+0.347 09X2X3- 1.422 86×10-3X12-3.393 02×10-3X22-59.982 36X32. The optimum process conditions of sulfidation roasting obtained by this model are as follows: roasting temperature 749.582 ℃,roasting time 35.862 min,ratio of ingredients 1.0:1.443. The average value of nickel sulfide content obtained by verification test is 45.20%, and the error between the predicted value of nickel sulfide content obtained by regression analysis is only 0.115%. The accuracy of the test model is high,which has guiding significance for the practical application of nickel sulfate vulcanization roasting process.

Key words: nickel sulfate, sulfide roasting, response surface method, effect model