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现代矿业 ›› 2026, Vol. 42 ›› Issue (06): 127-131.

• 矿物加工工程 • 上一篇    下一篇

某细粒嵌布斑岩型钼矿石磨浮工艺优化试验研究

吴纯聚   

  1. 安徽金沙钼业有限公司
  • 出版日期:2026-06-25 发布日期:2026-07-27

Experimental Study on Optimization of Grinding and Flotation Process for a Fine-grained Porphyry Molybdenum Ore

WU Chunju   

  1. Anhui Jinsha Molybdenum Industry Co.,Ltd.
  • Online:2026-06-25 Published:2026-07-27

摘要: 为探究适配细粒嵌布斑岩型钼矿的高效碎磨分选技术,解决传统三段破碎—球磨工 艺能耗高、矿物易过磨泥化、辉钼矿解离效果差等问题,以某细粒嵌布斑岩型钼矿为对象,开展了 半自磨—顽石破碎—球磨联合磨矿工艺与传统工艺的对比试验,并系统优化了浮选药剂制度与粗 精矿再磨参数。工艺矿物学研究表明,矿石钼品位为 0.348%,辉钼矿嵌布粒度偏细,脉石以易泥化 的长石类矿物为主,可磨性较差。通过单因素条件试验和闭路验证试验,确定了最佳工艺参数:半 自磨矿浆浓度 75%,粗精矿再磨细度为-0.038 mm 占 90%,采用乳化煤油为捕收剂、六偏磷酸钠为 矿泥分散剂。闭路试验最终获得钼精矿品位 52.84%、钼回收率 94.60% 的优良指标。相较于传统 三段破碎—球磨流程,联合工艺综合能耗由 28.5 kW·h/t 降至 23.2 kW·h/t,微细矿泥产率由 22.5% 降至 10.2%,浮选药剂单耗降幅达 21%。该工艺有效平衡了矿物解离与过磨泥化的矛盾,实现了磨 矿与浮选作业的协同优化,可为同类型低品位细粒嵌布钼矿的工业化生产提供技术参考。

关键词: 钼矿, 浮选, 半自磨—球磨联合磨矿, 矿物解离, 能耗

Abstract: In order to explore the efficient crushing and grinding separation technology suitable for fine-grained disseminated porphyry molybdenum ore,and solve the problems of high energy consumption, easy over-grinding and mudding of minerals,and poor dissociation effect of molybdenite in the traditional three-stage crushing-ball milling process,a fine-grained disseminated porphyry molybdenum ore was tak⁃ en as the object,and a comparative test of semi-autogenous grinding-stone crushing-ball milling com⁃ bined grinding process and traditional process was carried out,and the flotation reagent system and coarse concentrate regrinding parameters were systematically optimized. The study of process mineralogy shows that the molybdenum grade of the ore is 0.348%,the grain size of molybdenite is fine,and the gangue is dominated by feldspar minerals which are easy to mud,and the grindability is poor. Through single factor condition test and closed-circuit verification test,the optimum process parameters were determined: semi�autogenous grinding slurry concentration 75%,regrinding fineness of crude concentrate -0.038 mm 90%, emulsified kerosene as collector and sodium hexametaphosphate as slime dispersant. The closed-circuit test finally obtained an excellent index of molybdenum concentrate grade of 52.84% and molybdenum re⁃ covery of 94.60%. Compared with the traditional three-stage crushing-ball milling process,the compre⁃ hensive energy consumption of the combined process decreased from 28.5 kW· h/t to 23.2 kW· h/t,the yield of fine slime decreased from 22.5% to 10.2%,and the unit consumption of flotation reagents de⁃ creased by 21%. The process effectively balances the contradiction between mineral dissociation and over�grinding slime,and realizes the collaborative optimization of grinding and flotation operations,which can provide technical reference for the industrial production of the same type of low-grade fine-grained dissem⁃ inated molybdenum ore.

Key words: molybdenum ore, flotation, SAG-BM combined grinding, mineral liberation, energy con? sumption