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现代矿业 ›› 2026, Vol. 42 ›› Issue (05): 193-198.

• 材料·装备 • 上一篇    下一篇

螺杆计量泵自动加药系统在某萤石矿中的设计与应用

李志刚1 湛景震1,2,3 马树欣1 陈 旭1 李海斌1 刘少行1   

  1. 1. 丰宁万隆矿业发展有限公司;2. 中钢矿业开发有限公司;3.北京科技大学资源与安全工程学院
  • 出版日期:2026-05-25 发布日期:2026-06-18

Design and Application of Screw Metering Pump Automatic Dosing System in a Fluorite Mine

  1. 1. Fengning Wanlong Mining Industry Development Co.,Ltd.;2. Sinosteel Mining Development Co., Ltd.;3. School of Resources and Safety Engineering,University of Science and Technology Beijing
  • Online:2026-05-25 Published:2026-06-18

摘要: 某萤石矿为了实现浮选加药系统的自动化、智能化与精准化控制,针对浮选过程中 传统舀勺式加药机存在的加药精度低、稳定性差、药剂消耗大等问题,设计并开发了一套基于可编 程逻辑控制器(PLC)、螺杆计量泵、超声波流量计与伺服驱动器的智能加药系统。该系统采用螺杆 计量泵作为核心执行单元,以应对油酸等高黏度药剂的输送挑战,通过超声波流量计进行实时流 量监测,并利用伺服驱动器与 PLC 构成“感知—决策—执行”闭环控制回路,实现了对捕收剂、抑制 剂等多种浮选药剂的精准、稳定与自动化添加。工业试验结果表明:新加药系统显著提升了加药 精度,将药剂耗量波动幅度从传统加药方式的±16% 降低到±1.47%,油酸单耗降低了 33.7%;萤石精 矿品位波动范围由 1.5% 缩小至 0.7% 以内,萤石回收率提升了 3.7 个百分点,年新增直接经济效益 约 470 万元,同时降低了人员劳动强度,改善了作业环境,为萤石及同类非金属选矿厂的智能化升 级与精细化生产提供了高效可靠的技术方案。

关键词: 萤石浮选, 自动加药, 螺杆计量泵, 可编程逻辑控制器, 超声波流量计, 伺服驱动器

Abstract: In order to realize the automation,intelligence and precision control of flotation dosing system in a fluorite mine,an intelligent dosing system based on programmable logic controller(PLC), screw metering pump,ultrasonic flowmeter and servo driver is designed and developed to solve the prob⁃ lems of low dosing accuracy,poor stability and large dosage consumption of traditional scoop-type dosing machine in flotation process. The system uses a screw metering pump as the core execution unit to cope with the transportation challenges of high-viscosity reagents such as oleic acid. The real-time flow monitor⁃ ing is performed by an ultrasonic flowmeter,and a“perception-decision-execution”closed-loop control loop is formed by a servo driver and a PLC to achieve accurate,stable and automated addition of various flotation reagents such as collectors and inhibitors. The industrial test results show that the new dosing sys⁃ tem significantly improves the dosing accuracy,reduces the fluctuation range of reagent consumption from ± 16% of the traditional dosing method to ± 1.47%,and reduces the unit consumption of oleic acid by 33.7%. The fluctuation range of fluorite concentrate grade is reduced from 1.5% to less than 0.7%,and the recovery rate of fluorite is increased by 3.7 percentage points. The annual new addition direct economic benefit is about 4.7 million yuan. At the same time,the labor intensity of personnel is reduced and the working environment is improved. It provides an efficient and reliable technical solution for the intelligent upgrading and fine production of fluorite and similar non-metallic concentrators.

Key words: fluorite flotation, automatic dosing, screw metering pump, programmable logic control? ler , ultrasonic flowmeter, servo driver