欢迎访问《现代矿业》杂志官方网站,今天是 分享到:
×

扫码分享

现代矿业 ›› 2026, Vol. 42 ›› Issue (04): 162-166.

• 材料·装备 • 上一篇    下一篇

大型半自磨机筒体衬板改型比选研究

杜 浩1 Sebastian Luis Russ Vega2   

  1. 1 .中铁建铜冠投资有限公司;2.MeElecmetal Co.,Ltd.
  • 出版日期:2026-04-25 发布日期:2026-05-26

Comparative Study on Modification of Shell Liners for Large Semi-autogenous Mills

  1. 1 .RCC-Tongguan Investment Co.,Ltd.;2.MeElecmetal Co.,Ltd.
  • Online:2026-04-25 Published:2026-05-26

摘要: 为了评估筒体衬板改型对大型半自磨机运行效率的影响,针对某露天大型斑岩型铜 矿选矿厂半自磨机在衬板选型与使用过程中存在的效率与钢耗优化问题,开展了金属筒体衬板与 橡胶钢衬复合筒体衬板的现场工业对比应用研究。在相同工况条件下,对2 种衬板的运行指标进 行了统计与分析,结果表明:橡胶钢衬复合筒体衬板在使用过程中存在耐磨块易脱落、使用后期衬 板形变量较大的问题,其矿石处理量较金属筒体衬板至少降低5 .41%,半自磨钢球单耗由0.517 kg/t 增至0 .566 kg/t,钢耗提高9.48%。研究认为,在该矿石性质与运行工况条件下,橡胶钢衬复合筒体 衬板的改型应用效果不及金属筒体衬板,研究结果为大型半自磨机筒体衬板的改型选型与工程应 用提供了实践依据。

关键词: 大型半自磨, 金属筒体衬板, 橡胶钢衬复合筒体衬板

Abstract: To evaluate the impact of cylinder liner modification on the operational efficiency of a large semi-autogenous mill,a comparative industrial study was conducted on metal cylinder liners and rub ⁃ ber-steel composite cylinder liners in the concentrator of a large open-pit porphyry copper mine ,address⁃ ing the optimization of efficiency and steel consumption during liner selection and use.Under the same op⁃ erating conditions,the operational performance indicators of the two liner types were statistically analyzed. The results show that the rubber-steel composite cylinder liner exhibited issues such as easy detachment of wear blocks and significant deformation in the later stage of use.Its ore throughput was at least 5.41%low⁃ er than that of the metal cylinder liner,and the specific steel ball consumption increased from 0.517 kg/t to 0.566 kg/t,representing a 9.48%increase in steel consumption.It is concluded that under the given ore properties and operating conditions,the application performance of the rubber-steel composite cylinder lin ⁃ er is inferior to that of the metal cylinder liner.The findings provide a practical basis for the modification , selection,and engineering application of large semi-autogenous mill cylinder liners.