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现代矿业 ›› 2026, Vol. 42 ›› Issue (03): 123-127.

• 矿物加工工程 • 上一篇    下一篇

基于块度识别的某钼矿石粗碎块度与能耗关系研究

任德志1,3 杨海涛2,3 崔正荣2,3 仪海豹2,3 袁宗宣4   

  1. 1. 中钢集团马鞍山矿山研究总院股份有限公司;2. 金属矿山开采安全与灾害防治全国重点实验室; 3. 马鞍山矿山研究院爆破工程有限责任公司;4. 洛阳栾川钼业集团股份有限公司
  • 出版日期:2026-03-25 发布日期:2026-04-10

Study on the Relationship between Coarse Crushing Lumpiness and Energy Consumption of a Molybdenum Ore Based on Lumpiness Identification

  1. 1. Sinosteel Maanshan General Institute of Mining Research Co.,Ltd.;2. State key Laboratory of Metal Mining Safety and Disaster Prevention and Control;3. Maanshan Mining Research Institute Blasting Engineering Co.,Ltd.;4. CMOC Group Limited
  • Online:2026-03-25 Published:2026-04-10

摘要: 为了实现基于块度特征的能耗定量预测,为矿石破碎能耗分析提供可靠的数据支 撑,基于深度学习与图像识别技术,提出了一种面向矿石破碎流程的块度智能识别与能耗建模方 法,并在此基础上在某钼矿破碎站部署了块度识别系统,对矿山的粗碎块度与能耗关系进行了研 究。通过无人机采集爆堆图像,构建包含多种数据增广处理的矿石块度识别数据集,并采用 Meta AI 的 Segment Anything Model(SAM)作为基础网络进行训练与优化,实现了对矿石颗粒的自动化分 割与粒径参数提取。通过图像输入、粒度分析和结果可视化功能,可实时输出总颗粒数、最大粒 径、F80、F90等关键指标,同步采集破碎机主电机电流数据,并与识别得到的块度参数进行匹配分 析,并从中筛选出有效数据。通过散点图与拟合分析发现,矿石的最大块度、F80、F90均与破碎能耗 呈显著正相关,其中最大块度与电耗的相关性尤为明显,基于此建立线性回归模型为 W=5.1×10-3 K+ 2.564 1,实现了基于块度特征的能耗定量预测,同时为推动破碎作业的智能化控制与节能优化提 供了新的技术路径。

关键词: 入料块度, 破碎能耗, 块度识别, 线性回归

Abstract: In order to realize the quantitative prediction of energy consumption based on block char‐ acteristics and provide reliable data support for energy consumption analysis of ore crushing,based on deep learning and image recognition technology,a block intelligent recognition and energy consumption modeling method for ore crushing process is proposed. On this basis,a block recognition system is de‐ ployed in a molybdenum mine crushing station to study the relationship between coarse crushing lumpiness and energy consumption of the mine.The blasting pile image is collected by the drone,and the ore block recognition data set containing multiple data augmentation processing is constructed. The Segment Any‐ thing Model (SAM) of Meta AI is used as the basic network for training and optimization,and the automatic segmentation and particle size parameter extraction of ore particles are realized.Through the image input, particle size analysis and result visualization functions,the key indicators such as total particle number, maximum particle size,F80 and F90 can be output in real time,and the current data of the main motor of the crusher can be collected synchronously,and matched with the identified block parameters,and the ef‐ fective data can be screened out.Through scatter plot and fitting analysis,it is found that the maximum lumpiness,F80 and F90 of the ore are significantly positively correlated with the crushing energy consump‐ tion,and the correlation between the maximum lumpiness and the power consumption is particularly obvi‐ ous.Based on this,a linear regression model is established as W=5.1×10-3 K+2.564 1,which realizes the quantitative prediction of energy consumption based on block characteristics,and provides a new technical path for promoting intelligent control and energy-saving optimization of crushing operation.

Key words: feed lumpiness, crushing energy consumption, lumpiness identification, linear regression