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现代矿业 ›› 2026, Vol. 42 ›› Issue (02): 234-239.

• 实用技术 • 上一篇    下一篇

大颗粒矿物隔渣用圆筒筛优化设计及应用

刘 楷1,2 雷晓龙1,2 刘志良1,2   

  1. 1. 磁选设备江西省重点实验室;2. 赣州金环磁选科技装备股份有限公司
  • 出版日期:2026-02-25 发布日期:2026-03-19

Optimization Design and Application of Cylindrical Sieve for Slag Separation of Large Particle Minerals

  1. 1. Jiangxi Provincial Magnetic Separation Equipment Key Laboratory; 2. SLon Magnetic Separator Co.,Ltd.
  • Online:2026-02-25 Published:2026-03-19

摘要: 为了提升大颗粒圆筒筛在处理高黏度、低流动性矿浆时的筛分效率与运行稳定性, 针对物料团聚、筛孔堵塞及排渣不畅导致的圆筒筛性能下降等问题,开展了增大有效筛面、滚轮- 齿轮无轴驱动、直通排渣及定压冲洗四维协同优化研究。通过结构参数优化、驱动系统受力校核 及筛分动力学分析,实现了筛面利用率提升、传动负载均化与排渣流场自调节。工业试验结果表 明:在圆筒转速 3 r/min、筛孔 4 mm、冲洗水压≥0.10 MPa 的条件下,设备平均处理量达 120 t/h,筛分 效率提高至 88.6%,可连续稳定运行超 1 000 h 无堵塞,单位处理能耗降低约 12%;该优化方案能有 效提升圆筒筛在复杂矿浆条件下的分级与脱泥性能,为大颗粒、高黏度矿浆的高效筛分装备设计 提供了可推广的理论依据与工程参考。

关键词: 圆筒筛, 大颗粒矿物, 隔渣, 筛分, 优化设计

Abstract: In order to improve the screening efficiency and operation stability of large particle cylin⁃ drical screen in the treatment of high viscosity and low fluidity pulp,aiming at the problems of material ag⁃ glomeration,sieve hole blockage and poor slag discharge,which lead to the performance degradation of cylinder screen,the four-dimensional collaborative optimization of increasing effective screen surface, roller-gear shaftless drive,straight-through slag discharge and constant pressure flushing is carried out. Through the optimization of structural parameters,the force check of driving system and the analysis of screening dynamics,the utilization rate of screen surface is improved,the transmission load is homoge⁃ nized and the flow field of slag discharge is self-regulated.The industrial test results show that under the conditions of cylinder speed 3 r/min,sieve hole 4 mm and flushing water pressure ≥0.10 MPa,the average processing capacity of the equipment is 120 t/h,the screening efficiency is increased to 88.6%,the contin⁃ uous and stable operation of more than 1 000 h without blockage can be achieved,and the unit processing energy consumption is reduced by about 12%.The optimization scheme can effectively improve the classifi⁃ cation and desliming performance of the cylindrical screen under complex slurry conditions,and provide a releasabletheoretical basis and engineering reference for the design of efficient screening equipment for large particles and high viscosity slurry.

Key words: cylinder screen, large particle minerals, slag separation, screening, optimization design