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现代矿业 ›› 2026, Vol. 42 ›› Issue (04): 188-192.

• 实用技术 • 上一篇    下一篇

现场混装乳化炸药技术在铜街—曼家寨露天矿山的研究与应用

冯光华 陈文坤 钱旭林 张进涛   

  1. 云南华联锌铟股份有限公司
  • 出版日期:2026-04-25 发布日期:2026-05-26

Research and Application of On-site Mixed Emulsion Explosive Technology in Tongjie-Manjiazhai Open-pit Mine

FENG Guanghua CHEN Wenkun QIAN Xulin ZHANG Jintao   

  1. Yunnan Hualian Zinc-Indium Co.,Ltd.
  • Online:2026-04-25 Published:2026-05-26

摘要: 为解决铜街—曼家寨露天矿山传统制式炸药爆破存在的水孔冲孔率高、岩性适配性 差、爆破成本居高不下等问题,进一步提升爆破技术水平,保障作业安全,降低生产成本,矿山于 2024 年4 月—7 月引入深圳市金奥博JWL-S 型现场混装乳胶基质生产设备与工艺,将现场混装乳化 炸药应用于深孔台阶爆破作业。研究过程中,通过量筒法、热电偶、导爆索法等手段监测炸药密度、 温度、爆速等性能指标,采用控制变量法分两阶段开展试验(共完成14 个平台60 次爆破),针对矿区 大理岩、矽卡岩、片岩等不同岩性区域,系统优化孔网参数、炸药单耗、装药结构及填塞长度等关键爆 破指标。研究结果表明,现场混装乳化炸药性能可靠(平均密度1 .147 g/cm3,平均爆速4 300 m/s),形 成了适配矿山实际工况的爆破参数体系;优化后炮孔冲孔率由27%降至5%,炸药单耗由0.45 kg/m3 降至0 .40 kg/m3,按年爆破量1 000 万m3 计算,年降低生产成本620 万元,大块率控制在2%以内,无 明显根底残留。研究结论证实,现场混装乳化炸药适配该矿山多岩性、高水孔的复杂工况,可实现 规范化、规模化应用,显著提升矿山爆破作业的安全性、经济性与高效性。

关键词: 露天矿山, 现场混装乳化炸药, 爆破参数, 炸药性能优化, 爆破成本

Abstract: In order to solve the problems of high water hole punching rate,poor lithology adaptability and high blasting cost in the traditional explosive blasting of Tongjie-Manjiazhai open-pit mine,and fur⁃ ther improve the blasting technology level,ensure the safety of operation and reduce the production cost, the mine introduced the JWL-S type on-site mixed emulsion matrix production equipment and process of Shenzhen Jinaobo JWL-S from April to July in 2024,and applied the on-site mixed emulsion explosive to the deep hole bench blasting operation.In the research process,the performance indexes such as explosive density,temperature and detonation velocity were monitored by means of measuring cylinder method,ther⁃ mocouple and detonating cord method.The control variable method is used to carry out the test in two stag ⁃ es (60 blastings of 14 platforms are completed ).In view of the different lithology areas such as marble, skarn and schist in the mining area,the key blasting indexes such as hole network parameters,explosive unit consumption,charge structure and filling length were systematically optimized.The results show that the on-site mixed emulsion explosive has reliable performance (average density of 1.147 g /cm3,average detonation velocity of 4 300 m/s),forming a blasting parameter system suitable for the actual working con ⁃ ditions of the mine.After optimization,the hole punching rate is reduced from 27%to 5%,the unit explo⁃ sive consumption is reduced from 0.45 kg/m3 to 0.40 kg/m3,and the annual production cost is reduced by 6.2 million RMB per year according to the annual blasting volume of 10 million m3.The bulk rate is con⁃trolled within 2%,and there is no obvious root residue.The research conclusion confirms that the on-site mixed emulsion explosive is suitable for the complex working conditions of multi-lithology and high-water holes in the mine,which can realize standardized and large-scale application,and significantly improve the safety,economy and efficiency of mine blasting operation.

Key words: open-pit mine, on-site mixed emulsion explosive, blasting parameters, explosive perfor? mance optimization, blasting cost