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现代矿业 ›› 2026, Vol. 42 ›› Issue (03): 106-109,156.

• 矿物加工工程 • 上一篇    下一篇

SABC碎磨工艺在某铜矿应用的可行性研究

乔晓亮 冯 斌   

  1. 中条山有色金属集团有限公司
  • 出版日期:2026-03-25 发布日期:2026-04-09

Feasibility Study on the Application of SABC Grinding Process in a Copper Mine

  1. Zhongtiaoshan Nonferrous Metals Group Co.,Ltd.
  • Online:2026-03-25 Published:2026-04-09

摘要: 以某斑岩型铜矿选矿厂为研究对象,对其现有“三段一闭路破碎+一段磨矿”传统碎磨 工艺进行分析,并重点探讨了“半自磨+球磨+顽石破碎(SABC)”工艺在该厂应用的可行性。系统阐 述了 SABC 工艺在磨矿效率、能耗成本、自动化水平等方面的技术优势,并结合矿山矿石性质(硬度 高)与现有产能(900万 t/a),开展了工艺流程设计与核心设备选型研究。通过对 2种工艺在投资、运 营、适应性、环保等方面的综合对比,指出SABC工艺具有流程简化、节能降耗、环保友好等突出优点, 但也存在初期投资高、对矿石性质敏感等挑战。研究表明,该矿山在矿石硬度、生产规模等方面具备 应用SABC工艺的基本条件,但需进一步开展矿石可磨性试验与经济性评估,以确保技术路线的合理 性与可行性。

关键词: 半自磨工艺, 磨矿效率, 圆锥破碎机

Abstract: Taking a porphyry copper ore dressing plant as the research object,the existing tradition‐ al crushing and grinding process of "three stages and one closed circuit crushing + one stage grinding" is analyzed,and the feasibility of the application of "semi-autogenous grinding + ball milling + stone crush‐ ing(SABC)" process in the plant is discussed. The technical advantages of SABC process in grinding effi‐ ciency,energy consumption cost and automation level are systematically expounded. Combined with the ore properties(high hardness)and existing production capacity(9 million t/a),the process design and core equipment selection are studied. Through a comprehensive comparison of the two processes in terms of investment,operation,adaptability,and environmental protection,it is pointed out that the SABC pro‐ cess has outstanding advantages such as simplified process,energy saving and consumption reduction, and environmental friendliness,but there are also challenges such as high initial investment and sensitivity to ore properties. The research shows that the mine has the basic conditions for the application of SABC process in terms of ore hardness and production scale,but it is necessary to further carry out ore grindabili‐ ty test and economic evaluation to ensure the rationality and feasibility of the technical route.

Key words: semi-autogenous grinding process, grinding efficiency, cone crusher