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现代矿业 ›› 2025, Vol. 41 ›› Issue (12): 182-187,206.

• 材料·装备 • 上一篇    下一篇

基于机器人的微量铁精粉自动化精密称量技术研究

胡 健1 江春锦2 岳星彤3,4 张文辉1 彭永琦2 刘 俊2 胡振江2 张俊杰2   

  1. 1. 鞍钢集团关宝山矿业有限公司;2. 哈尔滨工业大学机电工程学院; 3. 鞍钢集团北京研究院有限公司;4. 北京科技大学矿产研究院
  • 出版日期:2025-12-25 发布日期:2026-01-26

Research on Automated Precision Weighing Technology Based on Robot for Trace Iron Concentrate Powder

  1. 1. Ansteel Group Guanbaoshan Mining Co.,Ltd.;2. School of Mechatronics Engineering,Harbin Institute of Technology;3. Ansteel Group Beijing Research Institute Co.,Ltd.;4. Mineral Resource Research Insti‐ tute,University of Science and Technology Beijing
  • Online:2025-12-25 Published:2026-01-26

摘要: 铁矿石全铁含量检测是判定铁矿石质量的一个重要依据,其氧化还原滴定分析要求 铁精粉称量精度达到 200±50 mg,而当前人工称量过程存在精度低、效率不高等问题。提出了一种 基于机器人的微量铁精粉自动化精密称量技术,并开发了相应的软件系统。首先,系统集成西门子 PLC、ABB机器人及梅特勒万分之一电子天平,构建了自动化精密称量系统。其次,设计了基于 Pro‐ finet和 RS-232的多设备协同多层次实时通讯方案,并开发了 PLC 与电子天平的动态数据交互系统 和 PLC驱动机器人控制系统。再者,规划了机器人末端夹持瓶体和振动出粉策略,并结合改进 D-H 参数模型实现了机器人运动路径规划。最后,基于所构建的软硬件系统进行了 200 mg 微量铁精粉 自动化精密称量试验研究,得到的称量平均偏差为+0.71 mg,标准差为 2.13 mg,平均耗时 37.43 s。 研究结果为实现微量铁精粉的高精度、高效率称量提供了一种自动化解决方案。

关键词: 铁精粉, 精密称量, 自动化, 机器人, PLC控制, 振动出粉, 误差补偿

Abstract: The determination of total iron content in iron ore serves as a crucial basis for quality as‐ sessment,where redox titration analysis requires iron concentrate weighing precision of 200±50 mg. Cur‐ rent manual weighing processes face challenges including low accuracy and insufficient efficiency. This pa‐ per proposes an automated precision weighing technology for micro iron concentrate based on robotic sys‐ tems,accompanied by corresponding software development. Firstly,an automated precision weighing sys‐ tem was constructed by integrating Siemens PLC,ABB robot and Mettler one-ten-thousandth electronic balance. Secondly,a multi-device collaborative hierarchical real-time communication scheme based on Profinet and RS-232 was designed,incorporating a dynamic data interaction system between PLC and electronic balance,along with a PLC-driven robot control system. Thirdly,robot end-effector bottle grip‐ ping and vibration powder discharge strategies were developed,combined with an improved D-H parame‐ ter model for robot motion path planning. Finally,automated precision weighing experiments with 200 mg iron concentrate were conducted using the established hardware-software system,achieving an average de‐ viation of +0.71 mg,standard deviation of 2.13 mg,and average duration of 37.43 s. This research pro‐ vides an automated solution for high-precision and efficient micro iron concentrate weighing.