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现代矿业 ›› 2025, Vol. 41 ›› Issue (11): 70-74.

• 矿物加工工程 • 上一篇    下一篇

憎水剂对磷石膏基轻质陶粒吸水率的影响研究

马孟臣1,2 张 磊1 王瑞营1 齐东东1 李家茂3 徐伟洪4 尹振兴1 李灿华1 刘自民2 张耀辉2   

  1. 1. 安徽工业大学冶金工程学院;2. 马鞍山钢铁有限公司技术中心;3. 安徽工业大学材料科学工程学 院;4. 贵州磷化绿色环保产业有限公司
  • 出版日期:2025-11-25 发布日期:2025-12-22

Study on the Effect of Hydrophobic Agent on Water Absorption of Phosphogypsum-based Lightweight Ceramsite

  1. 1. School of Metallurgical Engineering,Anhui University of Technology;2. Technology Center,Maanshan Iron & Steel Co.,Ltd.;3. School of Materials Scienceand Engineering,Anhui University of Technology;4. Guizhou Phosphating Green Environmental Protection Industry Co.,Ltd.
  • Online:2025-11-25 Published:2025-12-22

摘要: 为了降低磷石膏基陶粒的吸水率,为其在工程中的实际应用提供支持,以脱水磷石 膏、赤泥、高炉矿渣粉及 II 型无水石膏为主要原料,掺加碳酸氢钠发泡剂,系统考察了憎水剂种类、 添加方式、掺量梯度及蒸汽养护温度对陶粒吸水性能的影响规律,并通过正交试验优化了制备工 艺,结合 XRD、SEM/EDS 分析表征陶粒微观结构演变机制。试验结果表明:各因素对陶粒 24 h 吸水 率的影响显著性依次为蒸养温度 > 憎水剂类型 > 掺量梯度 > 添加方式;在内掺 0.3% 抗渗微晶防水 剂、蒸汽养护温度100 ℃的最优工艺参数条件下,陶粒24 h吸水率降至19.8%,堆积密度达679 kg/m³; XRD 分析显示,憎水剂可促进磷石膏与矿粉、赤泥中的活性组分反应,生成钙矾石(AFt)及水化硅 酸钙(C-S-H)凝胶等致密相,填充孔隙并降低连通性;SEM/EDS 分析证实,陶粒形成“亲-憎水梯度 孔隙结构”,微米级大孔隙维持吸水通道,亚微米级微孔因憎水剂修饰形成 Mo/Ti 氧化物疏水膜层, 协同抑制水分滞留,通过憎水剂协同调控物相组成与孔隙结构,实现了磷石膏基陶粒吸水率的有 效控制。

关键词: 磷石膏, 吸水率, 憎水剂, 轻质陶粒

Abstract: In order to reduce the water absorption of phosphogypsum-based ceramsite and provide support for its practical application in engineering,dehydrated phosphogypsum,red mud,blast furnace slag powder and type II anhydrous gypsum are used as the main raw materials,and sodium bicarbonate foaming agent is added. The effects of hydrophobic agent type,addition method,dosage gradient and steam curing temperature on the water absorption performance of ceramsite are systematically investigated. The preparation process is optimized by orthogonal test,and the microstructure evolution mechanism of ce⁃ ramsite is characterized by XRD and SEM/EDS analysis.The test results show that the effect significance of each factor on the 24 h water absorption of ceramsite is steam curing temperature > hydrophobic agent type > dosage gradient > addition method. Under the optimal process parameters of internal mixing 0.3% anti-permeability microcrystalline waterproofing agent and steam curing temperature of 100 °C,the water absorption of ceramsite in 24 h decreases to 19.8%,and the bulk density reaches 679 kg/m3 . XRD analysis shows that the hydrophobic agent can promote the reaction of phosphogypsum with the active components in mineral powder and red mud,generate dense phases such as ettringite (AFt) and hydrated calcium sili⁃ cate (C-S-H) gel,fill pores and reduce connectivity.SEM/EDS analysis confirms that the ceramsite forms a “hydrophilic-hydrophobic gradient pore structure”,the micron-sized macropores maintains the water ab⁃ sorption channel,and the submicron-sized micropores forms a Mo/Ti oxide hydrophobic film layer due to the modification of the hydrophobic agent,which synergistically inhibits the water retention. The phase composition and pore structure are synergistically regulated by the hydrophobic agent,and the effective control of the water absorption rate of the phosphogypsum-based ceramsiteis achieved.

Key words: phosphogypsum, water absorption, hydrophobic agent, lightweight ceramsite