欢迎访问《现代矿业》杂志官方网站,今天是 分享到:
×

扫码分享

现代矿业 ›› 2025, Vol. 41 ›› Issue (11): 222-226.

• 实用技术 • 上一篇    下一篇

程潮矿选厂铁精矿过滤系统优化及改造实践

黄 轲 易小滔 王 静 黄 雯 杜文成   

  1. 武钢资源集团程潮矿业有限公司
  • 出版日期:2025-11-25 发布日期:2025-12-23

Optimization and Transformation Practice of Iron Concentrate Filtration System in Chengchao Beneficiation Plant

  1. Chengchao Mining Co.,Ltd.,WISC Resources Group
  • Online:2025-11-25 Published:2025-12-23

摘要: 程潮矿选厂为了解决铁精矿过滤系统存在的滤液泵池循环负荷大、给矿浓度低及陶瓷 过滤机清洗效果差、人员劳动强度大等问题,对过滤系统进行了系统性改造。通过优化滤液泵池工 艺管道走向,将矿浆先经三段磁选给矿脱水作业再送入过滤系统,提高了过滤机的给矿浓度;更换渣 浆泵并引入液位PID控制,使过滤给矿浓度从25%提升至55%,杜绝了泵池溢流现象的发生;开发陶 瓷过滤机内洗工艺,配套自动加药清洗系统,实现了陶瓷过滤机清洗自动化。过滤系统改造后,清洗 剂成本降低 20%,过滤机开动数量减少,岗位劳动强度显著降低,为“无人选厂”建设奠定了基础,且 经济效益显著。

关键词: 过滤系统, 工艺管道, 自动清洗, 效率提升

Abstract: In order to solve the problems of large circulating load of filtrate pump tank,low feed con⁃ centration,poor cleaning effect of ceramic filter and high labor intensity in the filtration system of iron con⁃ centrate in Chengchao Beneficiation Plant,the filtration system is systematically reformed.By optimizing the process pipeline direction of the filtrate pump tank,the pulp is first dehydrated by three-stage magnet⁃ ic separation and then sent to the filtration system,which improves the feed concentration of the filter.The slurry pump is replaced and the liquid level PID control is introduced to increase the filtered feed concen⁃ tration from 25% to 55%,which eliminates the overflow phenomenon of the pump tank. The internal wash⁃ ing process of ceramic filter is developed,and the automatic dosing cleaning system is matched to realize the automation of ceramic filter cleaning.After the transformation of the filtration system,the cost of clean⁃ ing agent is reduced by 20%,the number of filters is reduced,and the labor intensity of the post is signifi⁃ cantly reduced,which lays a foundation for the construction of“unattended factory”and has significant economic benefits.

Key words: filtration system, process piping, automatic cleaning, efficiency improvement