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现代矿业 ›› 2025, Vol. 41 ›› Issue (11): 188-191,199.

• 材料·装备 • 上一篇    下一篇

新型探锰铁检测仪在南芬选矿厂的应用

钟华宇1 李 明2 张喜超1 蒋守立1   

  1. 1. 鞍钢集团本钢矿业公司南芬选矿厂;2. 本溪钢铁(集团)矿业有限责任公司
  • 出版日期:2025-11-25 发布日期:2025-12-23

Application of a New Type of Manganese Iron Detector in Nanfen Concentrator

  1. 1. Nanfen Concentrator,Ansteel Group Benxi Iron and Steel Mining Co.,Ltd.; 2. Benxi Iron and Steel(Group)Mining Co.,Ltd.
  • Online:2025-11-25 Published:2025-12-23

摘要: 南芬选矿厂为了保障矿山破碎设备稳定运行与生产安全,针对传统金属探测器因灵敏 度不足难以识别弱磁性锰钢件导致破碎机过铁事故频发的问题,开展了新型探锰铁检测设备研发及 配套工艺研究。以电磁感应原理为基础,研发了平板式CXJ-1200型探锰铁检测仪,通过优化磁场监 测与信号处理机制,精准捕捉涡流效应变化,提升弱磁性锰钢件检测灵敏度,并采用了普通探测—自 动拣铁—低磁性金属敏感探测—手动拣铁的新型除铁工艺。应用结果表明:该新型除铁工艺显著降 低了中碎圆锥破碎机过铁频次,可杜绝过铁导致的衬套与偏心套损坏,同时减少设备磨损带来的油 脂损耗,经济效益显著;CXJ-1200 型探锰铁检测仪及配套除铁工艺能有效解决弱磁性锰钢件引发的 破碎机过铁问题,可为同类选矿厂提供借鉴范例。

关键词: 破碎机, 锰铁探测, 弱磁性金属检测, 电磁感应技术, 选矿设备维护

Abstract: In order to ensure the stable operation and production safety of mine crushing equipment, Nanfen Concentrator has carried out the research and development of new ferromanganese detection equip⁃ ment and supporting technology in view of the problem that the traditional metal detector is difficult to identi⁃ fy the low intensity magnetic manganese steel parts due to insufficient sensitivity,which leads to the fre⁃ quent iron passing accidents of crusher.Based on the principle of electromagnetic induction,a flat CXJ- 1200 ferromanganese detector is developed. By optimizing the magnetic field monitoring and signal process⁃ ing mechanism,the eddy current effect changes are accurately captured,and the detection sensitivity of low intensity magnetic manganese steel parts is improved. A new iron removal process of ordinary detection-au⁃ tomatic iron picking-low magnetic metal sensitive detection-manual iron picking is adopted.The application results show that the new iron removal process significantly reduces the frequency of iron passing through the medium crushing cone crusher,eliminates the damage of bushing and eccentric sleeve caused by iron pass⁃ ing through,and reduces the oil loss caused by equipment wear,with significant economic benefits. The CXJ-1200 type manganese iron detector and the supporting iron removal process can effectively solve the problem of iron passing through the crusher caused by low intensity magnetic manganese steel parts,which can provide a reference example for similar concentrators.

Key words: crusher, manganese iron detection, low intensity magnetic metal detection, electromag? netic induction technology, mineral processing equipment maintenance