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现代矿业 ›› 2025, Vol. 41 ›› Issue (11): 180-183,199.

• 材料·装备 • 上一篇    下一篇

大红山矿业半自磨机卸料槽磨损分析及结构优化

李泽志 孙贵爱 杨 伟 何双源   

  1. 玉溪大红山矿业有限公司
  • 出版日期:2025-11-25 发布日期:2025-12-23

Wear Analysis and Structural Optimization of Unloading Tank of Semi-autogenous Mill in Dahong⁃ shan Mining Industry

  1. Yuxi Dahongshan Mining Co.,Ltd.
  • Online:2025-11-25 Published:2025-12-23

摘要: 玉溪大红山矿业为了解决ϕ8.0 m×3.2 m型半自磨机卸料槽使用寿命短、影响设备运转 率的问题,针对半自磨机辐射形卸料槽存在的严重非均匀磨损现象,进行了集现场勘查、磨损原因分 析、物料滑落动力学建模与工业应用验证于一体的综合性研究。研究结果表明:辐射形卸料槽的结 构缺陷是导致排料不畅、矿浆反复回流冲刷并引发局部异常磨损的根本原因;通过将辐射形卸料槽 改造为曲线形设计,新型卸料槽使用寿命由 486 d 延长到 1 200 d,同时磨机平均小时处理量提升了 5.22%,吨矿单位功耗降低了9.51%,经济效益显著。

关键词: 卸料槽, 曲线提升条, 磨损原因, 临界曲线

Abstract: In order to solve the problems of short service life of ϕ8.0 m×3.2 m semi-autogenous mill unloading tank and affecting the operation rate of equipment in Yuxi Dahongshan Mining Industry,aiming at the serious non-uniform wear phenomenon existing in the radial unloading tank of semi-autogenous mill, a comprehensive research of field investigation,wear causes analysis,material sliding dynamics modeling and industrial application verification is carried out.The results show that the structural defects of the radial discharge tank are the root cause of the poor discharge,the repeated reflux erosion of the slurry and the local abnormal wear.By transforming the radial unloading tank into a curved design,the service life of the new un⁃ loading tank is extended from 486 d to 1 200 d,the average hourly processing capacity of the mill is in⁃ creased by 5.22%,and the unit power consumption per ton of ore is reduced by 9.51%,with remarkable economic benefits.

Key words: unloading tank, curve lifting bar, wear causes, critical curve