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现代矿业 ›› 2025, Vol. 41 ›› Issue (10): 96-99,104.

• 矿物加工工程 • 上一篇    下一篇

超纯铁精矿制备的研究进展及工业生产现状

邓玉芬   

  1. 河北钢铁集团司家营研山铁矿有限公司
  • 出版日期:2025-10-25 发布日期:2025-12-04

Research Progress and Industrial Production Status of Preparation for High-pure Iron Concentrate

  1. Sijiaying Yanshan Iron Mine Co.,Ltd.,Hebei Iron and Steel Group
  • Online:2025-10-25 Published:2025-12-04

摘要: 超纯铁精矿要求全铁含量在71.50%以上,SiO2等杂质含量低于0.3%,极高的质量标准 使得其工业生产面临显著技术瓶颈。基于文献调研,对超纯铁精矿制备技术进行了综合分析,得出 以下结论:①铁矿石、普通铁精矿的工艺矿物学特性是决定能否制备超纯铁精矿的关键因素,基于矿 物学基因特性的评价体系可高效筛选适合生产超纯铁精矿的原料。②在制备技术方面,若矿石嵌布 粒度较粗,矿物组成和结构相对简单,可将其磨细至-0.043 mm含量大于95%,实现充分单体解离,再 采用阶段磨矿—单一磁选工艺制备出全铁含量71.50%以上的超纯铁精矿;对于嵌布粒度细、矿物组 成复杂的磁铁矿,则需进一步采用浮选或磁选—浮选联合工艺,以高效生产出全铁含量高于71.5%、 SiO2等杂质含量低于0.3%的超纯铁精矿;当精矿中富连生体含量较高时,虽可采用硫酸、氢氧化钠等 化学浸出法进一步降低SiO2等杂质含量,但由于环保和处理成本等因素,该工艺并非工业化生产的优 选方案。③随着包钢集团开发的磁悬浮精选—反浮选联合工艺、鞍钢集团推出的极难选贫赤铁矿石 短流程选矿技术等技术突破,绿色低碳、短流程优化的超纯铁精矿生产工艺逐步推动其大型工业化 发展。为进一步实现超纯铁精矿绿色、高效、规模化生产,未来应继续聚焦于高压脉冲破碎—选择性 解离、光电选矿—生物脱硅及资源综合利用等绿色工艺的研发方向。

关键词: 超纯铁精矿, 矿物学基因, 磁选, 浮选

Abstract: High-pure iron concentrate requires a total iron content of over 71.50% and impurity con⁃ tent such as SiO₂ below 0.3%. These extremely high-quality standards pose significant technological chal⁃ lenges for industrial production. Based on a comprehensive analysis of preparation technologies for high�pure iron concentrate and literature research,the following conclusions can be drawn.①The process miner⁃ alogical characteristics of iron ore and ordinary iron concentrate are key factors determining the feasibility of producing high-pure iron concentrate. An evaluation system based on mineralogical genetic characteristics can efficiently screen raw materials suitable for producing high-pure iron concentrate.②In terms of prepara⁃ tion technology,if the ore has a relatively coarse dissemination grain size and simple mineral composition and structure,it can be ground until the content of -0.043 mm particles exceeds 95% to achieve sufficient monomer liberation. Then,a stage grinding-single magnetic separation process can be employed to produce high-pure iron concentrate with a total iron content above 71.50%. For magnetite with fine dissemination grain size and complex mineral composition,further flotation or magnetic-flotation combined processes are required to efficiently produce high-pure iron concentrate with a total iron content higher than 71.5% and impurity content such as SiO₂ below 0.3%. When the concentrate contains a high amount of intergrowth parti⁃ cles,chemical leaching methods using sulfuric acid or sodium hydroxide can be applied to further reduce the content of SiO₂ and other impurities. However,due to environmental and cost concerns,leaching is not the preferred option for industrial production.③With technological breakthroughs such as the magnetic sus⁃ pension separation-reverse flotation combined process developed by Baosteel and the short-flow beneficia⁃ tion technology for extremely refractory lean hematite ore introduced by Ansteel,green and low-carbon, short-flow optimized production processes for high-pure iron concentrate are gradually advancing its large�scale industrial development. To further achieve green,efficient,and scalable production of high-pure iron concentrate,future efforts should continue to focus on the research and development of green processes such as high-voltage pulse crushing-selective liberation,photoelectric sorting-biological desilication,and com⁃ prehensive resource utilization.

Key words: high-pure iron concentrate, mineralogical gen, magnetic separation, flotation