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现代矿业 ›› 2025, Vol. 41 ›› Issue (07): 230-234.

• 实用技术 • 上一篇    下一篇

德兴铜矿隔膜式压滤机精矿滤板垢的清除技术

彭 杰1 韦克钢2 石俊青1 彭清阳1 张功梅1   

  1. 1. 江西铜业集团有限公司德兴铜矿;2. 江西铜业技术研究院有限公司
  • 出版日期:2025-07-25 发布日期:2025-08-27

Descaling Technology of Scaling on Filter Plate of Diaphragm Concentrate Filter Press in Dexing Copper Mine

  1. 1. Dexing Copper Mine,Jiangxi Copper Co.,Ltd.; 2. Jiangxi Copper Technology Research Institute Co.,Ltd.
  • Online:2025-07-25 Published:2025-08-27

摘要: 德兴铜矿精矿过滤采用FFP1516 40/40 M50型隔膜压滤机,受矿浆性质的影响,滤板结 垢清除困难,严重影响过滤效率,清除手段不当甚至影响滤板的使用寿命。为解决这些问题,开展了 系统的试验研究与生产实践。结果表明,滤板垢的主要成分为氢氧化钙,还有少量二水硫酸钙、硫化 亚铁铜、二硫化亚铁及浮选药剂等;工业盐酸溶液、矿浆垢清洗剂KJ-26、硫酸溶液和氨水溶液的化学 清洗效果比较表明,KJ-26是除垢效果好、安全环保的良好清洗剂;硬弹簧、高压油管、“软钻头”对滤 板内部滤液流道垢的物理去除效果表明,“软钻头”具有安全、可靠、高效的特点;采用化学药剂KJ-26 浸泡、“软钻头”物理手段辅助除垢,不仅使滤板使用周期内滤饼水分从10.8%降至9.9%,降低了运输 成本,减少了精矿粉运输途中的滴漏,而且使滤板的使用寿命从设计的 3 a延长至 4.5 a,滤板的科学 清洗与修复可节约滤板使用成本3.3万元/块。

关键词: 隔膜式压滤机, 滤板清洗, 化学浸泡, 物理除垢

Abstract: The Dexing Copper Mine employs FFP1516 40/40 M50 diaphragm filter presses for concen‐ trate filtration. Due to the properties of the slurry,scaling on the filter plates is challenging to remove,se‐ verely affecting filtration efficiency. Improper cleaning methods can even shorten the service life of the filter plates. To address these issues,systematic experimental research and production practices were conducted. Based on the experimental results,the primary component of the scale is calcium hydroxide,along with mi‐ nor amounts of calcium sulfate dihydrate,copper iron sulfide,iron disulfide,and flotation reagents.Compar‐ ative studies on chemical cleaning agents,including industrial hydrochloric acid,slurry cleaning agent KJ- 26,sulfuric acid and ammonia solutions,reveal that KJ-26 achieves effective descaling while being safe and environmentally friendly. Physical removal methods for internal filtrate channel deposits,consisting of hard springs,high-pressure hoses and "soft drill bits" demonstrate that the "soft drill bit" is safe,reliable and highly efficient.By combining chemical immersion with KJ-26 and physical cleaning using the "soft drill bit",the moisture content of the filter cakes during their lifecycle decreased from 10.8% to 9.9%,reducing transport costs and concentrate leakage. Additionally,the service life of filter plates extended from the de‐ signed 3 years to 4.5 years. This proper cleaning and repair method can save approximately 33,000 RMB per filter plate of operational costs.

Key words: diaphragm filter press, filter plates cleaning, chemical immersion, physical descaling