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现代矿业 ›› 2025, Vol. 41 ›› Issue (07): 194-197.

• 材料·装备 • 上一篇    下一篇

铁氧体产品强度影响因素分析与提升方法

李小艳 赵修彬 舒云峰 彭正佺 张 纪 聂 军 孙邦用   

  1. 中钢天源股份有限公司
  • 出版日期:2025-07-25 发布日期:2025-08-27

Analysis of Influencing Factors and Improvement Methods for Ferrite Product Strength

  1. Sinosteel New Materials Co.,Ltd.
  • Online:2025-07-25 Published:2025-08-27

摘要: 为了满足电子元器件领域对铁氧体产品强度的高要求,并解决当前产品在实际应用中 易出现裂纹和破碎的问题,深入分析了影响铁氧体产品强度的关键因素,并提出了有效的提升策略。 通过对原材料纯度、粒度分布、化学配比、制备工艺参数以及微观结构(晶粒尺寸、晶界状态、气孔率) 的系统性考察,揭示了各因素对产品强度影响的微观机制。研究结果表明:通过选用高纯度、粒度均 匀的主辅原料,并优化配方中各组分的比例,可显著提升烧结坯体的致密度与均匀性;同时,精确控 制成型工艺参数,以及精准调控多段式烧结温度与气氛,能够有效改善晶粒生长及晶界结合力,并降 低气孔率,可为高性能、高可靠性铁氧体材料的研发与生产提供理论指导和实践依据,有效降低产品 不良率,提升电子设备的整体可靠性和使用寿命,进而提高客户满意度。

关键词: 铁氧体, 强度, 影响因素, 制备工艺, 微观结构

Abstract: In order to meet the high strength requirements of ferrite products in the field of electronic components,and solve the problem that the current products are prone to cracks and crushing in practical applications,the key factors affecting the strength of ferrite products are analyzed in depth,and an effective promotion strategy is proposed.Through the systematic investigation of raw material purity,particle size dis‐ tribution,chemical ratio,preparation process parameters,and microstructure (grain size,grain boundary state,porosity),the microscopic mechanism of the influence of various factors on product strength is re‐ vealed.The results show that the density and uniformity of the sintered body can be significantly improved by selecting the main and auxiliary raw materials with high purity and uniform particle size and optimizing the proportion of each component in the formula.At the same time,precise control of molding process parame‐ ters and precise regulation of multi-stage sintering temperature and atmosphere can effectively improve grain growth and grain boundary binding force,and reduce porosity. It can provide theoretical guidance and practical basis for the development and production of high-performance and high-reliability ferrite materi‐ als. It can effectively reduce the defective rate of products,improve the overall reliability and service life of electronic equipment,and then improve customer satisfaction.

Key words:  , ferrite, strength, influencing factors, preparation process, microstructure