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现代矿业 ›› 2026, Vol. 42 ›› Issue (09): 24-29.

• 智能矿山 • 上一篇    下一篇

某钼矿智能磨矿系统应用与实践

孟留洋1,2,3 武汉琦2,3 袁 龙1,2,3 韩朝煜4 陈 冲1,2,3 韩华杰1,2,3 程志强1,2,3 赵 虎1,2,3 杨若然1,2,3   

  1. 1. 洛阳矿山机械工程设计研究院有限公司;2. 中信重工机械股份有限公司; 3. 智能矿山重型装备全国重点实验室;4. 国创智能矿山装备研究院(洛阳)有限公司
  • 出版日期:2026-09-25 发布日期:2026-10-10

Application and Practice of Intelligent Grinding System in a Molybdenum Mine

MENG Liuyang1,2,3 WU Hanqi2,3 YUAN Long1,2,3 HAN Chaoyu4 CHEN Chong1,2,3 HAN Huajie1,2,3#br# CHENG Zhiqiang1,2,3 ZHAO Hu1,2,3 YANG Ruoran1,2,3#br#   

  1. 1. Luoyang Mining Machinery Engineering Design Institute Co.,Ltd.;2. CITIC Heavy Industry Machinery Co.,Ltd.;3. State Key Laboratory of Intelligent Mining Heavy Equipment;4. Guochuang Intelligent Mining Equipment Research Institute(Luoyang)Co.,Ltd.
  • Online:2026-09-25 Published:2026-10-10

摘要: 某钼矿为解决磨矿分级过程中传统人工控制精度低、参数检测滞后及自动化水平不足 的问题,对选矿车间万吨系列 1# 磨矿分级系统进行智能化升级,构建了集智能感知仪表、多模态数据 融合与专家系统控制于一体的智能磨矿控制系统。该系统通过磨机负荷在线检测系统、矿浆粒度在 线分析仪等感知设备,实时采集磨机负荷、旋流器溢流粒度等关键参数,融合软测量模型,对溢流粒 度进行精准修正;基于专家系统算法,动态调控磨机给矿量、泵池补水量及分级渣浆泵频率,实现磨 矿分级全流程自适应优化。应用结果表明:该系统使旋流器溢流粒度(-74 μm)波动降低了50%,球 磨机台时效率提升了2.3%;同时,分级泵池液位稳定性提高了37.5%,旋流器分级压力稳定性提高了 33%;该系统显著提升了磨矿分级的智能化水平与产品合格率,可为矿山全流程智能化升级提供实践 参考。

关键词: 球磨机, 磨矿分级, 磨机负荷, 智能控制, 专家系统

Abstract: In order to solve the problems of traditional low manual control accuracy,lagging parame⁃ ter detection and insufficient automation level in the process of grinding and classification,a molybdenum mine intelligently upgraded the 1# grinding and classification system of 10 000 tons series in the ore dress⁃ ing workshop,and constructed an intelligent grinding control system integrating intelligent sensing instru⁃ ment,multi-modal data fusion and expert system control.The system collects key parameters such as mill load and cyclone overflow particle size in real time through perception equipment such as mill load on-line detection system and pulp particle size on-line analyzer,and integrates soft measurement model to accu⁃ rately correct overflow particle size.Based on the expert system algorithm,the ore feeding amount of the mill,the water feeding amount of the pump tank and the frequency of the classification slurry pump are dy⁃ namically adjusted to realize the adaptive optimization of the whole process of grinding and classification. The application results show that the system reduces the fluctuation of overflow particle size of -74 μm cy⁃ clone by 50%,and improves the efficiency of ball mill by 2.3%. At the same time,the liquid level stabili⁃ ty of the classification pump pool is increased by 37.5%,and the classification pressure stability of the cy⁃ clone is increased by 33%.The system significantly improves the intelligent level and product qualification rate of grinding classification,which can provide practical reference for the intelligent upgrading of the whole process of mine.

Key words: ball mill, grinding classification, mill load, intelligent control, expert system