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现代矿业 ›› 2026, Vol. 42 ›› Issue (08): 239-241,251.

• 实用技术 • 上一篇    下一篇

黑山沟铁矿高压辊磨工艺应用研究

王 彦1,2,3 陈少学1,2,3 朱显帮1,2,3 刘小正4   

  1. 1. 中钢集团马鞍山矿山研究总院股份有限公司;2. 金属矿山开采安全与灾害防治全国重点实验室; 3. 华唯金属矿产资源高效循环利用国家工程研究中心有限公司;4. 汉中嘉陵矿业有限责任公司
  • 出版日期:2026-08-25 发布日期:2026-08-21

Research on Application of HPGR Technology for Heishangou Iron Mine

WANG Yan1,2,3 CHEN Shaoxue1,2,3 ZHU Xianbang1,2,3 LIU Xiaozheng4   

  1. 1. Sinosteel Maanshan General Institute of Mining Research Co.,Ltd.;2. State Key Laboratory of Metal Mining Safety and Disaster Prevention and Control;3. Huawei National Engineering Research Center for Efficient Recycling of Metallic Mineral Resources Co.,Ltd.;4. Hanzhong Jialing Mining Co.,Ltd.
  • Online:2026-08-25 Published:2026-08-21

摘要: 为考察高压辊磨超细碎工艺对陕西黑山沟铁矿石可磨度的影响,以选矿厂细碎产品 (16~0 mm)为原料进行了高压辊磨开路、闭路及预选抛尾试验。开路辊压试验表明,增大辊面压 力可提升细粒级产率,辊面转速对粒度影响较小;闭路辊压试验在辊面压力 9 MPa、筛孔 3.0 mm 条 件下,获得循环负荷 61.50%、台时通过量 32.3 t/h、单位电耗 2.04 kW·h/t、筛下产品-0.075 mm 粒级 含量 28.86% 的良好指标。预选抛尾试验中,筛上产品干式磁选可抛出尾矿产率 17.45%,磁性铁品 位 0.92%,精矿磁性铁回收率 99.36%;筛下产品湿式磁选可抛出尾矿产率 38.49%,磁性铁品位 0.45%,精矿磁性铁回收率 99.23%,入选铁品位提高 12.28 个百分点。相对可磨度试验表明,辊压筛 下湿选精矿较原矿易磨,磨至-0.075 mm 占 60% 时,相对可磨度系数为 1.08。高压辊磨—预选工艺 能显著改善矿石可磨性并实现有效抛尾,可作为黑山沟铁矿选厂节能降耗、提质增效的改造依据。

关键词: 高压辊磨, 铁矿石, 相对可磨度

Abstract: For the purpose of investigating the influence of high-pressure grinding rolls (HPGR) ul⁃ tra-fine crushing technology on the grindability of Heishangou iron ore from Shaanxi,tests including open-circuit HPGR crushing,closed-circuit HPGR crushing,and pre-concentration tailings discarding were carried out by using the fine crushed product(16~0 mm)from the beneficiation plant. Open circuit roller pressing tests showed that increasing the roll surface pressure could improve the fines yield,while the roll speed had little effect on the product particle size. Under closed circuit conditions with a roll sur⁃ face pressure of 9 MPa and a screen aperture of 3.0 mm,the circulating load was 61.50%,the throughput was 32.3 t/h,the unit energy consumption was 2.04 kW·h/t,and the -0.075 mm content in the undersize product reached 28.86%,indicating good ultra fine crushing performance. In the pre-concentration tests, dry magnetic separation of the oversize product could discard tailings with a yield of 17.45% and a magnet⁃ ic iron grade of 0.92%,while the magnetic iron recovery of the concentrate was 99.36%; wet magnetic sep⁃ aration of the undersize product could discard tailings with a yield of 38.49% and a magnetic iron grade of 0.45%,with a magnetic iron recovery of 99.23% for the concentrate,and the feed iron grade increased by 12.28 percentage points. Relative grindability tests showed that the wet magnetic separation concentrate from the HPGR undersize was easier to grind than the run-of-mine ore; when both were ground to 60% passing 0.075 mm,the relative grindability coefficient was 1.08. The HPGR-pre-concentration process can significantly improve ore grindability and achieve effective tailings discarding,thus it can serve as a basis for energy saving,consumption reduction,quality improvement and efficiency enhancement in the beneficiation plant of Heishangou Iron Mine.

Key words: HPGR, iron ore, relative grindability