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现代矿业 ›› 2026, Vol. 42 ›› Issue (05): 7-11.

• 智能矿山 • 上一篇    下一篇

安庆铜矿破碎系统自动控制改造及应用

蒋妮娜   

  1. 铜陵有色金属集团有限公司安庆铜矿
  • 出版日期:2026-05-25 发布日期:2026-06-02

Reformation and Application of Crushing Automatic Control System in Anqing Copper Mine

JIANG Nina   

  1. Anqing Copper Mine,Tongling Nonferrous Metals Group Co.,Ltd.
  • Online:2026-05-25 Published:2026-06-02

摘要: 安庆铜矿为推进矿山智能化发展,提高破碎系统的自动化控制水平,针对原破碎系 统存在的元器件老化严重、运行故障率高、控制系统自动化程度低等问题,对破碎系统进行了升级 改造。通过采用西门子 PLC+国产信号模块+煤安保护传感器的方式,实现了带式输送机的自动控 制,并通过上位机组态软件 ForceControl,将原有破碎机控制系统、筛分系统、除尘系统进行集成, 配合现场智能视频监控,实现了分别在现场集控室和远程中央控制室的集中操控。现场应用结果 表明:改造后的破碎工艺全流程实现了自动化生产,并对系统调试中存在的语音播报系统运行不 稳定、RS-485 通讯响应时间长等问题给出了解决方案,提高了破碎系统的运行效率和自动化控制 水平。

关键词: 控制逻辑, 语音播报, RS-485通讯, 传感器, AI智能视频

Abstract: In order to promote the intelligent development of mines and improve the automatic con⁃ trol level of crushing system in Anqing Copper Mine,the crushing system is upgraded to solve the prob⁃ lems of serious aging of components,high failure rate of operation and low automation of control system in the original crushing system.By using Siemens PLC + domestic signal module + coal safety protection sen⁃ sor,the automatic control of belt conveyor is realized. Through the upper computer configuration software ForceControl,the original crusher control,screening system and dust removal system are integrated. With the on-site intelligent video monitoring,the centralized control of the on-site centralized control room and the remote central control room is realized.The field application results show that the whole process of the modified crushing process has realized automatic production,and the solutions to the problems such as un⁃ stable operation of the voice broadcast system and long response time of RS-485 communication in the sys⁃ tem debugging are given,which improves the operation efficiency and automatic control level of the crush⁃ ing system.

Key words: control logic, voice broadcast, RS-485 communication, sensor, AI intelligent video