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现代矿业 ›› 2026, Vol. 42 ›› Issue (04): 85-89.

• 矿物加工工程 • 上一篇    下一篇

某含碳酸铁矿石选别工艺研究

刘盛辰1 刘太和2 张文辉2 唐 昊1   

  1. 1 .鞍钢集团矿业设计研究院有限公司;2.鞍钢集团关宝山矿业有限公司
  • 出版日期:2026-04-25 发布日期:2026-05-22

Study on Separation Process of a Carbonate-bearing Iron Ore

  1. 1 .Ansteel Mining Engineering Corporation ;2.Ansteel Group Guanbaoshan Mining Co.,Ltd.
  • Online:2026-04-25 Published:2026-05-22

摘要: 国内某铁矿随着开采深度增加,碳酸铁矿石比例上升,因其易泥化特性,传统单一反 浮选工艺难以获得合格铁精矿。为确保选厂稳定运行并提高铁资源回收率,基于矿石工艺矿物学 分析,开展了含碳酸铁矿石选别工艺优化研究。原矿铁品位29 .84%,铁矿物以赤铁矿、褐铁矿为主, 分布率为54 .26%;碳酸铁含量为5.45%,分布率为18.26%。铁矿物嵌布粒度偏细,粒度分布范围较 窄。采用阶段磨矿—阶段磁选—混磁精矿分步浮选工艺,在球磨磨矿细度-74 μm 占60%、一段弱磁 选磁感应强度135 mT、强磁选磁感应强度1 .0 T、一段混磁精矿塔磨磨细至-45 μm 占90%、二段弱磁 选磁感应强度125 mT、强磁选磁感应强度1 .0 T的条件下,获得二段混磁精矿。二段混磁精矿通过 正浮选—底流反浮选—泡沫反浮选流程,最终获得产率26 .62%、铁品位65 .36%、回收率58 .31%的铁 精矿,综合尾矿铁品位为16.95%。研究结果为含碳酸铁矿石的高效分选提供了技术支撑,具有良好 的工业应用前景。

关键词: 含碳酸铁矿石, 弱磁选, 强磁选, 混磁精, 正浮选, 反浮选

Abstract: As mining depth increases in a domestic iron mine,the proportion of siderite-bearing iron ore rises.Due to its easy sliming characteristics,the traditional single reverse flotation process is un ⁃ able to produce qualified iron concentrate.To ensure stable operation of the processing plant and improve iron resource recovery,an optimization study on the beneficiation process of siderite-bearing iron ore was carried out based on process mineralogy analysis.The raw ore has an iron grade of 29.84%,with iron minerals mainly composed of hematite and limonite,accounting for a distribution rate of 54.26%.The sid⁃ erite content is 5.45%,with a distribution rate of 18.26%.The iron minerals are finely disseminated with a relatively narrow particle size distribution.A process of stage grinding—stage magnetic separation— stepwise flotation of mixed magnetic concentrate was adopted.Under the conditions of a grinding fineness of -74 μm accounting for 60%,a first-stage low-intensity magnetic separation field intensity of 135 mT, a high-intensity magnetic separation field intensity of 1.0 T,a tower mill grinding fineness of -45 μm ac⁃ counting for 90%,a second-stage low-intensity magnetic separation field intensity of 125 mT,and a high-intensity magnetic separation field intensity of 1.0 T,a mixed magnetic concentrate was obtained. Subsequently,through a process of direct flotation—reverse flotation of underflow—reverse flotation of froth,an iron concentrate with a yield of 26.62%,an iron grade of 65.36%,and a recovery rate of 58.31%was ultimately achieved,with an integrated tailings iron grade of 16.95%.The research results provide technical support for the efficient separation of siderite-bearing iron ore and have promising indus ⁃ trial application prospects.

Key words: carbonate-bearing iron ore, low-intensity magnetic separation, high-intensity magnetic separation, magnetic mixed concentrate, direct flotation, reverse flotation