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现代矿业 ›› 2026, Vol. 42 ›› Issue (01): 44-48.

• 智能矿山 • 上一篇    下一篇

基于多传感器融合的中关铁矿半自磨机负荷监测与智能控制系统研究

张义坤1,2 任建辉1,2 王 征1,2 李彦科1,2 博玉亮1,2 连欢超1,2   

  1. 1. 河北钢铁集团沙河中关铁矿有限公司;2. 河北省复杂铁矿低碳智能高效开采技术创新中心
  • 出版日期:2026-01-25 发布日期:2026-02-02

Research on Load Monitoring and Intelligent Control System of Semi-autogenous Mill in Zhongguan Iron Mine Based on Multi-sensor Fusion

  1. 1. Shahe Zhongguan Iron Mine Co.,Ltd.,Hebei Iron and Steel Group;2. Hebei Province Complex Iron Ore Low Carbon Intelligent and Efficient Mining Technology Innovation Center
  • Online:2026-01-25 Published:2026-02-02

摘要: 为了实现半自磨工艺智能给料及精准运行,提高设备运行效率,降低生产成本,针对 磨机负荷监测中存在的单传感器精度不足、工况适应性差和控制滞后等问题,提出了一种基于振 动、声学和电流信号多源融合的实时监测与智能控制方法。通过时域分析(RMS、峭度、裕度因子) 和频域分析(重心频率、频带能量比)提取关键特征,创新性地引入谐波动态补偿机制和特征动态 加权融合模型,结合双通道深度学习架构实现了填充率高精度估计(误差<3%)。工业应用结果表 明:系统响应延迟<100 ms,吨矿电耗降低 12.4%,有效解决了传统方法在复杂工况下的监测与控制 难题,为磨机智能化提供了完整的解决方案。

关键词: 磨机负荷监测, 多传感器融合, 动态加权, 深度学习, 闭环控制

Abstract: In order to realize intelligent feeding and precise operation of semi-autogenous grinding process,improve equipment operation efficiency and reduce production cost,a real-time monitoring and intelligent control method based on multi-source fusion of vibration,acoustic and current signals is pro⁃ posed to solve the problems of insufficient accuracy of single sensor,poor adaptability of working condi⁃ tions and control lag in mill load monitoring.The key features are extracted by time domain analysis (RMS, kurtosis,margin factor) and frequency domain analysis (center of gravity frequency,frequency band ener⁃ gy ratio). The harmonic dynamic compensation mechanism and feature dynamic weighted fusion model are innovatively introduced,and the high-precision estimation of filling rate (error <3%) is realized by combin⁃ ing the dual-channel deep learning architecture.The industrial application results show that the system re⁃ sponse delay is less than 100 ms,and the power consumption per ton of ore is reduced by 12.4%. It effec⁃ tively solves the monitoring and control problems of traditional methods under complex working conditions, and provides a complete solution for the intelligentization of the mill.

Key words: mill load monitoring, multi-sensor fusion, dynamic weighting, deep learning, closed?loop control