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现代矿业 ›› 2025, Vol. 41 ›› Issue (12): 12-16,23.

• 智能矿山 • 上一篇    下一篇

庙沟铁矿井下排水系统智能化改造研究与应用

孟 欣   

  1. Miaogou Iron Mine,HBIS Minging Co.,Ltd.
  • 出版日期:2025-12-25 发布日期:2026-01-12

Research and Application of Intelligent Transformation of Underground Drainage System in Miaogou Iron Mine

  1. 河北钢铁集团矿业有限公司庙沟铁矿
  • Online:2025-12-25 Published:2026-01-12

摘要: 庙沟铁矿为露天转地下开采矿山,井下排水系统任务繁重,为实现井下排水系统远 程启停与监控,对该矿井下排水系统进行了智能化改造研究,合理分配水泵数量和用电时间,及时 给出设备故障预诊断及建议,达到高效节能运转及减员目的。构建了集系统网络架构、自控系统 架构、设备层架构、上位监控软件与水泵控制流程于一体的智能改造体系,可以编制多样化及适应 性启泵排水控制工艺软件,实现水泵正常、节能模式等多种排水方式。通过配置水仓水位、压力、 流量、水泵及电机振动、温度、引水回路等传感器,可以实时监测排水系统状态。上位监控软件具 有故障报警及保护功能,到达保护阈值后,系统自动触发保护动作,并发出报警信号。井下排水系 统水泵的控制均采用远程一键操控,使整个系统具备了多样化操控方式与完备的保护控制功能。 系统建成并投入使用后,利用峰谷电价的差异对水泵排水进行优化管理,实现自动化建设后可减 员至 4 人,预计可节约直接相关人工费用 32 万元/a,减少人员直接接触设备和人为操作带来的安全 事故风险。研究结果可为类似条件矿山井下排水系统智能化改造提供指导与借鉴。

关键词: 地下矿山, 排水系统, 智能化, 无人化

Abstract: Miaogou Iron Mine is an open-pit mine that has been converted to underground mining. The task of the underground drainage system is arduous. To achieve remote start and stop as well as moni‐ toring of the underground drainage system,an intelligent transformation research was conducted on the mine's underground drainage system. The number of water pumps and power consumption time were ratio‐ nally allocated,and equipment fault pre-diagnosis and suggestions were provided in a timely manner to achieve the goal of efficient and energy-saving operation and staff reduction. The research has constructed an intelligent transformation system integrating system network architecture,automatic control system ar‐ chitecture,equipment layer architecture,upper-level monitoring software and water pump control process. The system can be programmed with diversified and adaptive pump start-up and drainage control process software to achieve various drainage methods such as normal and energy-saving modes of water pumps. By configuring sensors such as water level,pressure,flow rate of the water sump,vibration of the water pump and motor,temperature,and water diversion circuit,the status of the drainage system can be monitored in real time. The upper-level monitoring software is equipped with fault alarm and protection functions. Once the protection threshold is reached,the system automatically triggers the protection action and sends out an alarm signal. The control of the pumps in the underground drainage system all adopts remote one-click operation,endowing the entire system with diverse control methods and complete protection control func‐ tions. After the system is completed and put into use,the management of pump drainage is optimized by taking advantage of the difference in peak and off-peak electricity prices. After the automation construction is achieved,people can be reduced to 4,and it is estimated that the direct related labor costs can be saved by 320 000 yuan per year,reducing the risk of safety accidents caused by direct contact of personnel with equipment and human operation. The research results can provide guidance and reference for the intelli‐ gent transformation of underground drainage systems in mines under similar conditions.

Key words: underground mine, drainage system, intelligentization, unmanned