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现代矿业 ›› 2025, Vol. 41 ›› Issue (11): 136-138,149.

• 矿物加工工程 • 上一篇    下一篇

某选矿厂高效磨选工艺试验

王 欢 冯 建 杨松付 陈 辛 王 涛
  

  1. 安徽马钢矿业资源集团姑山矿业有限公司白象山矿业分公司
  • 出版日期:2025-11-25 发布日期:2025-12-22

Test on Efficient Grinding and Beneficiation Process of a Concentrator

  1. Baixiangshan Mining Branch,Anhui Masteel Mining Resources Group Gushan Mining Co.,Ltd.
  • Online:2025-11-25 Published:2025-12-22

摘要: 某选厂为了解决选别流程中存在的工艺流程复杂、尾矿处理成本高、核心设备故障风 险大等问题,采用塔磨机取代现有二段球磨机,对二段磨选工艺进行了优化。一段磨矿试验及二段 淘洗试验结果表明:在一段磁选精矿磨矿细度为-0.075 mm90% 的条件下,一段塔磨+高效磁选+两 段淘洗工艺流程可获得全铁品位≥64.50%的铁精矿;工业试验中,通过钢球加装量、磨矿浓度及优化 分级工艺等试验,确定塔磨机最佳钢球加装量为 120 t,排矿浓度为 69.93%,0.1 mm 和 0.075 mm 细 筛筛网配比为 30%∶30% 时,铁精矿品位稳定在 64.80% 左右;与原球磨机工艺相比,塔磨机工艺精 矿品位提升 0.05 个百分点,总尾矿品位下降 0.20 个百分点,产品过磨现象好转,金属回收率提高 0.79个百分点。

关键词: 二段塔磨机, 两段淘洗, 品位, 金属回收率

Abstract: In order to solve the problems of complex process flow,high cost of tailings treatment and high risk of core equipment failure in the separation process,the tower mill is used to replace the existing two-stage ball mill to optimize the two-stage grinding and separation process. The results of one-stage grinding test and two-stage elutriation test show that under the condition that the grinding fineness of one�stage magnetic separation concentrate is - 0.075 mm90%,the iron concentrate with total iron grade ≥ 64.50% can be obtained by one-stage tower mill + high efficiency magnetic separation + two-stage elutria⁃ tion process.In the industrial test,through the tests of steel ball installation amount,grinding concentra⁃ tion and optimization of classification process,it is determined that the optimum steel ball installation amount of tower mill is 120 t,the ore discharge concentration is 69.93%,and the ratio of 0.1 mm and 0.075 mm fine screen mesh is 30%∶30%. The grade of iron concentrate is stable at about 64.80%.Com⁃ pared with the original ball mill process,the concentrate grade of the tower mill process increases by 0.05 percentage points,the total tailings grade decreases by 0.20 percentage points,the product overgrinding phenomenon improves,and the metal recovery rate increases by 0.79 percentage points.

Key words: two stage tower mill, two stage elutriation, grade, metal recovery rate