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现代矿业 ›› 2025, Vol. 41 ›› Issue (10): 143-147.

• 材料·装备 • 上一篇    下一篇

基于视频AI的煤矿提升机液压站渗漏油监测系统研究与应用

张 辰 张宏凯 杨列珍 武建国 朱泽建 曹 旭   

  1. 山东济宁运河煤矿有限责任公司
  • 出版日期:2025-10-25 发布日期:2025-12-04

Research and Application on Oil Leakage Monitoring of Hydraulic Station of Coal Mine Hoist Based on Video AI

  1. Shandong Jining Yunhe Coal Mine Co.,Ltd.
  • Online:2025-10-25 Published:2025-12-04

摘要: 煤矿提升机液压站在长期运行过程中常因密封件老化、管路损坏等出现渗油、漏油等 现象,既浪费资源又存在安全隐患。为解决传统的人工巡检方式效率低、漏检率高的问题,基于YO‐ LO目标检测模型,设计了一种基于视频AI的渗漏油监测系统。该系统首先采集液压站正常和渗漏 油情况下的图像数据;再通过数据预处理方法构建图像数据集,提取预处理后的图像特征和机器学 习模型,构建异常检测识别模型;最后根据液压站的实际环境,实现对异常状态的风险预警和响应。 在实际应用中,该系统对于渗漏油检测准确度达到92.1%,平均响应时间为0.2 s,表现出良好的鲁棒 性和实时性,显著优于传统检测方法。系统能够在煤矿复杂的实际应用环境中显著提高检测效率和 准确性,有效减少因漏检引发的安全隐患,确保液压站的正常运行,且降低了对人工巡检的依赖,节 约了人力资源,减少了经济损失。

关键词: 漏油检测, YOLO目标检测模型, 视频AI, 智能监测

Abstract: During the long-term operation of the hydraulic station of coal mine hoist,oil leakage of⁃ ten occurs due to aging of seals and pipeline damage,which not only wastes resources but also has poten⁃ tial safety hazards. The traditional manual inspection method has low efficiency and high missed detection rate. Based on the YOLO target detection model,this paper designs an oil leakage monitoring system based on video AI. The system first collects the image data of the hydraulic station under normal and oil leakage conditions. Then,the image data set is constructed by data preprocessing method,and the anomaly detec⁃ tion and recognition model is constructed by extracting the preprocessed image features and machine learn⁃ ing model. Finally,according to the actual environment of the hydraulic station,the risk warning and re⁃ sponse of the abnormal state are realized. In practical application,the accuracy of oil leakage detection is 92.1 % ,and the average response time is 0.2 s. It shows good robustness and real-time performance, which is significantly better than the traditional detection method. The system can significantly improve the detection efficiency and accuracy in the complex practical application environment of coal mines,effective⁃ ly reduce the potential safety hazards caused by missed detection,ensure the normal operation of hydraulic stations,and reduce the dependence on manual inspection,save human resources and reduce economic losses.

Key words: oil leakage detection, YOLO target detection mode, video AI, intelligent monitoring