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现代矿业 ›› 2025, Vol. 41 ›› Issue (09): 154-157,161.

• 矿物加工工程 • 上一篇    下一篇

某选冶厂磨矿工艺流程优化及生产实践

杨思婷 胡诗彤   

  1. 江西三和金业有限公司
  • 出版日期:2025-09-25 发布日期:2025-11-04

Grinding Process Optimization and Production Practice of a Mineral Processing and Smelting Plant

  1. Jiangxi Sanhe Gold Industry Co.,Ltd.
  • Online:2025-09-25 Published:2025-11-04

摘要: 某选冶厂为有效提升磨矿作业的生产效率,确保产品细度达标并显著降低生产成本, 针对原二段磨矿工艺存在的磨矿成本偏高、台时处理量仅1.2 t/h且产品细度(-0.045 mm占比仅83%) 不达标等问题进行了研究。通过全面工艺技术分析,深入论证了一段磨矿+分级机预先分级新工艺 的可行性,经大量试验确定了最佳运行参数,并成功应用于生产现场。生产实践表明:磨矿台时处理 量提升至1.5 t/h,提高了生产效率;产品细度达标率提升至90%以上,保障了磨矿指标,新增综合效益 110.25 万元,吨矿成本降低了12.47元,年节约成本 24.94 万元;一段磨矿+分级机预先分级工艺适用 性和优越性高,解决了原工艺存在的问题,经济效益显著,对其他同类选厂具有参考借鉴价值。

关键词: 二段磨矿, 一段磨矿, 磨矿作业, 磨矿细度, 工艺优化, 生产改造

Abstract: In order to effectively improve the production efficiency of grinding operation in a mineral processing and smelting plant,ensure the product fineness to meet the standard and significantly reduce the production cost,the problems of the original two-stage grinding process such as high grinding cost,only 1.2 t/ h machine-hour processing capacity and substandard product fineness(- 0.045 mm accounted for only 83%)are studied.Through comprehensive process technology analysis,the feasibility of the new process of one-stage grinding+classifier pre-classification is demonstrated in depth. The optimal operating parameters are determined by a large number of experiments and successfully applied to the production site.The produc⁃ tion practice shows that the processing capacity of grinding machine-hour is increased to 1.5 t/h,and the production efficiency is improved. The fineness compliance rate of the product is increased to more than 90%,the grinding index is guaranteed,the comprehensive benefit is increased by 1.102 5 million yuan,the cost per ton of ore is reduced by 12.47 yuan,and the annual cost is saved by 0.249 4 million yuan.The one�stage grinding + classifier pre-classification process has high applicability and superiority,solves the prob⁃ lems existing in the original process,and has significant economic benefits. It has reference value for other similar concentrators.

Key words: two-stage grinding, one-stage grinding, grinding operation, grinding fineness, process optimization, production transformation