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现代矿业 ›› 2019, Vol. 35 ›› Issue (08): 147-150.

• 材料·装备 • 上一篇    下一篇

新型双作用液动锤的研究

唐大勇1,2   

  1. 1.重庆文理学院 机电工程学院,2.重庆文理学院智能装备制造及信息化研究所
  • 出版日期:2019-08-25 发布日期:2019-09-29
  • 基金资助:

    * 重庆文理学院重大科研培育项目(编号:P2018JD12),重庆文理学院引进人才项目(编号:2017RJD17)。

Hydraulic hammer,Fluidic|Jet suction type|Double-action|Valve control|Simulation

Tang Dayong1,2   

  1. 1.The School of Mechanical and Electrical Engineering,Chongqing University of Arts and Sciences;2.The Institute 〖JP〗of Intelligent Equipment Manufacturing and Information Technology,Chongqing University of Art and Sciences
  • Online:2019-08-25 Published:2019-09-29

摘要: 针对传统射流式和射吸式液动锤在坚硬岩层中施工近水平孔或仰孔时效率低下的情况,根据普通液动锤的工作原理,设计了一种阀控式双作用液动锤。结合液动锤的结构特点,利用牛顿第二定律,建立了液动锤的活塞的动力学模型,编制了Matlab软件的M文件,对液动锤的活塞在回程和冲程阶段的启动性能进行了仿真分析;研制了1台Φ89 mm液动锤样机,进行了试验室和井下工业性试验,验证了液动锤的冲击性能与设计的合理性,为煤矿井下及隧道坚硬岩层的近水平孔或仰孔施工提供了一种可供借鉴的方法。同时,通过试验发现液动锤的配流元件容易出现划伤、变形等快速磨损问题,为液动锤的可靠性研究提出了新的方向。

关键词: 液动锤, 射流式, 射吸式, 双作用, 阀控式, 仿真

Abstract: According to the low efficiency of the traditional jet and suction hydraulic hammer in the construction of near horizontal or upward hole in hard rock,according to the working principal of ordinary hydraulic hammer,a valve controlled double-action hydraulic hammer is designed.Based on the structural characteristics of hydraulic hammer and Newton's second law,the dynamic model of piston of hydraulic hammer is established.The M file of Matlab software is complied,and the starting performance of the piston of hydraulic hammer in the backstroke and stroke stages is simulated and analyzed.Φ89 mm hydraulic hammer prototype is developed,laboratory and downhole industrial test are done,the hydraulic hammer impact performance and design rationality are verified,which can provide an effective method for the construction of near-horizontal hole or upward hole in underground coal mine and hard rock stratum of tunnel.Besides that,it is found that the valve distribution element of hydraulic hammer is prone to scratch,deformation and other rapid wear problems,which provides a new direction for the reliability study of hydraulic hammer.